Rational Generation of Fe−N x Active Sites in Fe−N−C Electrocatalysts Facilitated by Fe−N Coordinated Precursors for the Oxygen Reduction Reaction

Impact of Aerogel Modification for Fe-N-C Activity and Stability towards Oxygen Reduction Reaction in Phosphoric Acid Electrolyte

Resorcinol-formaldehyde based carbon aerogel (CA) has been tailored to meet the requirements as a Fe-N-C carbon support, aiming to provide sufficient, inexpensive cathode catalysts for high-temperature polymer electrolyte membrane fuel cells (HT-PEMFCs). Therefore, different treatments of the aerogel are explored for optimal pore structure and incorporation of surface functionalities, which are crucial for Fe-N-C synthesis and electrochemical performance. Fe-N-Cs of differently modified aerogel are investigated in phosphoric acid electrolyte. The results show that HNO3 treatment for 5 h yields the Fe-N-C with highest mass activity and selectivity, attributed to the highest amount of nitrogen functionalities revealed by energy dispersive X-ray spectroscopy (XPS) and proper Fe-Nx site formation. HNO3 oxidation for 2 h leads to Fe-N-C with slightly lower oxygen reduction reaction (ORR) activity and selectivity. In contrast, the Fe-N-C synthesized from CA with H3PO4 treatment shows negligible ORR activity. The feasibility of one-step activation and carbonization treatment with K2CO3 and, for the first time, with K2CO3 and melamine is proven as the obtained Fe-N-Cs exhibit promising ORR activity. The results are compared with the commercial Fe-N-C PMF-014401. This study contributes to the advancement of cost-efficient HT-PEMFCs by optimizing Fe-N-C catalyst properties.

Efficient yolk-shelled Fe-N-C oxygen reduction electrocatalyst via N-rich molecular-guided pyrolysis

Fe-N-C catalysts with highly dispersed metal active centers were developed as promising non-precious metal materials for acidic oxygen reduction reaction (ORR) electrocatalysis. However, such kind of novel catalysts still suffer from major challenges in the manipulation of dispersion, utilization, and stability of the Fe-based metal centers. Herein, a N-rich molecular dual-guided pyrolysis strategy was proposed to develop an efficient yolk-shelled Fe-N-C ORR electrocatalyst. A unique yolk-shelled nanostructure with a relatively ordered shell and disordered yolk of a carbon skeleton was controllably constructed via this guided-pyrolysis route from the precursor of Fe-doped zeolitic imidazolate framework-8 (Fe-ZIF-8). Moreover, the atomic-level dispersion of Fe element in the carbon skeleton could be achieved via the dual guidance from phenanthroline and melamine molecules. The optimized Fe-N-C catalyst demonstrated a half-wave potential of 0.78 V vs. RHE in acid media, close to commercial 30% Pt/C, along with a small negative shift of 19 mV after an accelerated durability test. These enhanced electrocatalytic properties could be attributed to the preferred transformation of the Fe precursors to atomically dispersed Fe-Nx active configurations, as well as the enhanced three-phased interfacial reaction kinetics.

Oxygen Evolution/Reduction Reaction Catalysts: From In Situ Monitoring and Reaction Mechanisms to Rational Design

The oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are core steps of various energy conversion and storage systems. However, their sluggish reaction kinetics, i.e., the demanding multielectron transfer processes, still render OER/ORR catalysts less efficient for practical applications. Moreover, the complexity of the catalyst-electrolyte interface makes a comprehensive understanding of the intrinsic OER/ORR mechanisms challenging. Fortunately, recent advances of in situ/operando characterization techniques have facilitated the kinetic monitoring of catalysts under reaction conditions. Here we provide selected highlights of recent in situ/operando mechanistic studies of OER/ORR catalysts with the main emphasis placed on heterogeneous systems (primarily discussing first-row transition metals which operate under basic conditions), followed by a brief outlook on molecular catalysts. Key sections in this review are focused on determination of the true active species, identification of the active sites, and monitoring of the reactive intermediates. For in-depth insights into the above factors, a short overview of the metrics for accurate characterizations of OER/ORR catalysts is provided. A combination of the obtained time-resolved reaction information and reliable activity data will then guide the rational design of new catalysts. Strategies such as optimizing the restructuring process as well as overcoming the adsorption-energy scaling relations will be discussed. Finally, pending current challenges and prospects toward the understanding and development of efficient heterogeneous catalysts and selected homogeneous catalysts are presented.

Synergistic Effect of Sn and Fe in Fe-Nx Site Formation and Activity in Fe-N-C Catalyst for ORR

Iron-nitrogen-carbon (Fe-N-C) materials emerged as one of the best non-platinum group material (non-PGM) alternatives to Pt/C catalysts for the electrochemical reduction of O₂ in fuel cells. Co-doping with a secondary metal center is a possible choice to further enhance the activity toward oxygen reduction reaction (ORR). Here, classical Fe-N-C materials were co-doped with Sn as a secondary metal center. Sn-N-C according to the literature shows excellent activity, in particular in the fuel cell setup; here, the same catalyst shows a non-negligible activity in 0.5 M H₂SO₄ electrolyte but not as high as expected, meaning the different and uncertain nature of active sites. On the other hand, in mixed Fe, Sn-N-C catalysts, the presence of Sn improves the catalytic activity that is linked to a higher Fe-N₄ site density, whereas the possible synergistic interaction of Fe-N₄ and Sn-N_x found no confirmation. The presence of Fe-N₄ and Sn-N_x was thoroughly determined by extended X-ray absorption fine structure and NO stripping technique; furthermore, besides the typical voltammetric technique, the catalytic activity of Fe-N-C catalyst was determined and also compared with that of the gas diffusion electrode (GDE), which allows a fast and reliable screening for possible implementation in a full cell. This paper therefore explores the effect of Sn on the formation, activity, and selectivity of Fe-N-C catalysts in both acid and alkaline media by tuning the Sn/Fe ratio in the synthetic procedure, with the ratio 1/2 showing the best activity, even higher than that of the iron-only containing sample (j_k = 2.11 vs 1.83 A g^-1). Pt-free materials are also tested for ORR in GDE setup in both performance and durability tests.

Revealing the Real Role of Etching during Controlled Assembly of Nanocrystals Applied to Electrochemical Reduction of CO2

In recent years, the use of inexpensive and efficient catalysts for the electrocatalytic CO₂ reduction reaction (CO₂RR) to regulate syngas ratios has become a hot research topic. Here, a series of nitrogen-doped iron carbide catalysts loaded onto reduced graphene oxide (N-Fe₃C/rGO-H) were prepared by pyrolysis of iron oleate, etching, and nitrogen-doped carbonization. The main products of the N-Fe₃C/rGO-H electrocatalytic reduction of CO₂ are CO and H₂, when tested in a 0.5 M KHCO₃ electrolyte at room temperature and pressure. In the prepared catalysts, the high selectivity (the Faraday efficiency of CO was 40.8%, at −0.3 V), and the total current density reaches ~29.1 mA/cm² at −1.0 V as demonstrated when the mass ratio of Fe₃O₄ NPs to rGO was equal to 100, the nitrogen doping temperature was 800 °C and the ratio of syngas during the reduction process was controlled by the applied potential (−0.2~−1.0 V) in the range of 1 to 20. This study provides an opportunity to develop nonprecious metals for the electrocatalytic CO₂ reduction reaction preparation of synthesis and gas provides a good reference

Altering Ligand Fields in Single-Atom Sites through Second-Shell Anion Modulation Boosts the Oxygen Reduction Reaction

Single-atom catalysts based on metal-N₄ moieties and anchored on carbon supports (defined as M-N-C) are promising for oxygen reduction reaction (ORR). Among those, M-N-C catalysts with 4d and 5d transition metal (TM_4d,5d) centers are much more durable and not susceptible to the undesirable Fenton reaction, especially compared with 3d transition metal based ones. However, the ORR activity of these TM_4d,5d-N-C catalysts is still far from satisfactory; thus far, there are few discussions about how to accurately tune the ligand fields of single-atom TM_4d,5d sites in order to improve their catalytic properties. Herein, we leverage single-atom Ru-N-C as a model system and report an S-anion coordination strategy to modulate the catalyst's structure and ORR performance. The S anions are identified to bond with N atoms in the second coordination shell of Ru centers, which allows us to manipulate the electronic configuration of central Ru sites. The S-anion-coordinated Ru-N-C catalyst delivers not only promising ORR activity but also outstanding long-term durability, superior to those of commercial Pt/C and most of the near-term single-atom catalysts. DFT calculations reveal that the high ORR activity is attributed to the lower adsorption energy of ORR intermediates at Ru sites. Metal-air batteries using this catalyst in the cathode side also exhibit fast kinetics and excellent stability.

Thermally Controlled Construction of Fe-Nx Active Sites on the Edge of a Graphene Nanoribbon for an Electrocatalytic Oxygen Reduction Reaction

Pyrolytically prepared iron and nitrogen codoped carbon (Fe/N/C) catalysts are promising nonprecious metal electrocatalysts for the oxygen reduction reaction (ORR) in fuel cell applications. Fabrication of the Fe/N/C catalysts with Fe-N_x active sites having precise structures is now required. We developed a strategy for thermally controlled construction of the Fe-N_x structure in Fe/N/C catalysts by applying a bottom-up synthetic methodology based on a N-doped graphene nanoribbon (N-GNR). The preorganized aromatic rings within the precursors assist graphitization during generation of the N-GNR structure with iron-coordinating sites. The Fe/N/C catalyst prepared from the N-GNR precursor, iron ion, and the carbon support Vulcan XC-72R provides a high onset potential of 0.88 V (vs reversible hydrogen electrode (RHE)) and promotes efficient four-electron ORR. X-ray absorption fine structure (XAFS) and X-ray photoelectron spectroscopy (XPS) studies reveal that the N-GNR precursor induces the formation of iron-coordinating nitrogen species during pyrolysis. The details of the graphitization process of the precursor were further investigated by analyzing the precursors pyrolyzed at various temperatures using MgO particles as a sacrificial template, with the results indicating that the graphitized structure was obtained at 700 °C. The preorganized N-GNR precursors and its pyrolysis conditions for graphitization are found to be important factors for generation of the Fe-N_x active sites along with the N-GNR structure in high-performance Fe/N/C catalysts for the ORR.

Recent Advances in Non-Precious Transition Metal/Nitrogen-doped Carbon for Oxygen Reduction Electrocatalysts in PEMFCs

The proton exchange membrane fuel cells (PEMFCs) have been considered as promising future energy conversion devices, and have attracted immense scientific attention due to their high efficiency and environmental friendliness. Nevertheless, the practical application of PEMFCs has been seriously restricted by high cost, low earth abundance and the poor poisoning tolerance of the precious Pt-based oxygen reduction reaction (ORR) catalysts. Noble-metal-free transition metal/nitrogen-doped carbon (M–NxC) catalysts have been proven as one of the most promising substitutes for precious metal catalysts, due to their low costs and high catalytic performance. In this review, we summarize the development of M–NxC catalysts, including the previous non-pyrolyzed and pyrolyzed transition metal macrocyclic compounds, and recent developed M–NxC catalysts, among which the Fe–NxC and Co–NxC catalysts have gained our special attention. The possible catalytic active sites of M–NxC catalysts towards the ORR are also analyzed here. This review aims to provide some guidelines towards the design and structural regulation of non-precious M–NxC catalysts via identifying real active sites, and thus, enhancing their ORR electrocatalytic performance.