Ordered Intermetallic PtCu Catalysts Made from Pt@Cu Core/Shell Structures for Oxygen Reduction Reaction

Platinum-based ordered intermetallic compounds are promising low-Pt catalysts toward the oxygen reduction reaction (ORR) for high-performance fuel cells. However, the synthesis of ordered intermetallic catalysts usually requires high-temperature annealing to overcome the energy barrier for atom diffusion, which leads to inevitable sintering of catalysts and greatly reduced mass-specific activity. Herein, we developed a new strategy to synthesize PtCu-ordered intermetallic catalysts by the generation of the Pt@Cu core/shell nanoparticles (Pt@Cu NPs) by Pt-assisted H₂ reduction of Cu²⁺ with subsequent annealing at 500-1000 °C. Compared to the commonly used wet-impregnation method, the core/shell structure starts to form ordered PtCu alloys at a lower annealing temperature (500 °C). The Pt@Cu core/shell structure avoids the necessary process of Cu atoms diffusing to Pt NPs across the carbon supports occurred during high-temperature annealing in the wet-impregnation method, which ensures the formation of PtCu NPs with higher ordering degree while annealing at the same temperature. The highly ordered small-sized PtCu catalysts prepared by the core/shell strategy exhibit higher mass activity and specific activity compared to those prepared by the wet-impregnation method. Moreover, a positive correlation between the ORR activity and the ordering degree of the intermetallic PtCu NPs is identified, which could be associated with the increase of compressive strain with the ordering degree.

Synthesis and Characterization of Mesoporous Silica Nanoparticles Loaded with Pt Catalysts

Coating the catalyst with a nanoporous layer has been demonstrated to be an effective approach to improve catalyst stability. Herein, we systematically investigate two types of core-shell mesoporous silica nanoparticles with a platinum nanocatalyst using a variety of characterization methods. One of the mesoporous particles has a unique amine ring structure in the middle of a shell (Ring-mSiO2/Pt-5.0/SiO2), and the other one has no ring structure (mSiO2/Pt-5.0/SiO2). Brunauer–Emmett–Teller/Barrett–Joyner–Halenda (BET/BJH) presented a similar surface area for both particles, and the pore size was 2.4 nm. Ultra-Small-Angle X-ray Scattering (USAXS)/ Small-Angle X-ray Scattering (SAXS) showed the size of mSiO2/Pt-5.0/SiO2 and Ring-mSiO2/Pt-5.0/SiO2 were 420 nm and 272 nm, respectively. It also showed that the ring structure was 30 nm above the silica core. Using high-resolution Transmission Electron Microscopy (TEM), it was found that the platinum nanoparticles are loaded evenly on the surface of the silica. In situ SAXS heating experiments and Thermogravimetric Analysis (TGA) indicated that the mSiO2/Pt-5.0/SiO2 were more stable during the high temperature, while the Ring-mSiO2/Pt-5.0/SiO2 had more change in the particle.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.