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Zhang L, Yang X, Wu Q, Fan L, Xu C, Zou R, Liu Y, Cobb K, Ruan R, Wang Y. ZSM-5@ceramic foam composite catalyst derived from spent bleaching clay for continuous pyrolysis of waste oil to produce monocyclic aromatic hydrocarbons. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 926:171887. [PMID: 38522533 DOI: 10.1016/j.scitotenv.2024.171887] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/09/2024] [Revised: 03/05/2024] [Accepted: 03/20/2024] [Indexed: 03/26/2024]
Abstract
Spent bleaching clay, a solid waste generated during the refining process of vegetable oils, lacks an efficient treatment solution. In this study, spent bleaching clay was innovatively employed to fabricate ceramic foams. The thermal stability analysis, microstructure, and crystal phase composition of the ceramic foams were characterized by TG-DSC, SEM, and XRD. An investigation into the influence of Al2O3 content on the ceramic foams was conducted. Results showed that, as the Al2O3 content increased from 15 wt% to 30 wt%, there was a noticeable decrease in bulk density and linear shrinkage, accompanied by an increase in compressive strength. Additionally, the ceramic foams were used as catalyst supports, to synthesize ZSM-5@ceramic foam composite catalysts for pyrolysis of waste oil. The open pores of the ZSCF catalyst not only reduced diffusion path length but also facilitated the exposure of more acid sites, thereby increasing the utilization efficiency of ZSM-5 zeolite. This, in turn, engendered a significant enhancement in monocyclic aromatic hydrocarbons content from 39.15 % (ZSM-5 powder catalyst) to 78.96 %. Besides, a larger support pore size and a thicker ZSM-5 zeolite coating layer led to an increase in monocyclic aromatic hydrocarbons content. As the time on stream was extended to 56 min, the monocyclic aromatic hydrocarbon content obtained with the composite catalyst remained 12.41 % higher than that of the ZSM-5 powder catalyst. These findings validate the potential of the composite catalyst. In essence, this study advances the utilization of spent bleaching clay and introduces a novel concept for ceramic foam fabrication. Furthermore, it contributes to the scaling up of catalytic pyrolysis technology.
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Affiliation(s)
- Letian Zhang
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China
| | - Xiuhua Yang
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China
| | - Qiuhao Wu
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China
| | - Liangliang Fan
- Key Laboratory of Poyang Lake Environment and Resource Utilization, Ministry of Education and School of Resources & Environment, Nanchang University, Nanchang 330031, China
| | - Chuangxin Xu
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China
| | - Rongge Zou
- Department of Biological Systems Engineering, Washington State University, Richland, WA 99354-1671, USA
| | - Yuhuan Liu
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China
| | - Krik Cobb
- Center for Biorefining and Department of Bioproducts and Biosystems Engineering, University of Minnesota, 1390 Eckles Ave., St. Paul, MN 55112, USA
| | - Roger Ruan
- Center for Biorefining and Department of Bioproducts and Biosystems Engineering, University of Minnesota, 1390 Eckles Ave., St. Paul, MN 55112, USA
| | - Yunpu Wang
- State Key Laboratory of Food Science and Resources, Engineering Research Center for Biomass Conversion, Ministry of Education, Nanchang University, Nanchang 330047, China.
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Chizallet C, Bouchy C, Larmier K, Pirngruber G. Molecular Views on Mechanisms of Brønsted Acid-Catalyzed Reactions in Zeolites. Chem Rev 2023; 123:6107-6196. [PMID: 36996355 DOI: 10.1021/acs.chemrev.2c00896] [Citation(s) in RCA: 9] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/01/2023]
Abstract
The Brønsted acidity of proton-exchanged zeolites has historically led to the most impactful applications of these materials in heterogeneous catalysis, mainly in the fields of transformations of hydrocarbons and oxygenates. Unravelling the mechanisms at the atomic scale of these transformations has been the object of tremendous efforts in the last decades. Such investigations have extended our fundamental knowledge about the respective roles of acidity and confinement in the catalytic properties of proton exchanged zeolites. The emerging concepts are of general relevance at the crossroad of heterogeneous catalysis and molecular chemistry. In the present review, emphasis is given to molecular views on the mechanism of generic transformations catalyzed by Brønsted acid sites of zeolites, combining the information gained from advanced kinetic analysis, in situ, and operando spectroscopies, and quantum chemistry calculations. After reviewing the current knowledge on the nature of the Brønsted acid sites themselves, and the key parameters in catalysis by zeolites, a focus is made on reactions undergone by alkenes, alkanes, aromatic molecules, alcohols, and polyhydroxy molecules. Elementary events of C-C, C-H, and C-O bond breaking and formation are at the core of these reactions. Outlooks are given to take up the future challenges in the field, aiming at getting ever more accurate views on these mechanisms, and as the ultimate goal, to provide rational tools for the design of improved zeolite-based Brønsted acid catalysts.
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Affiliation(s)
- Céline Chizallet
- IFP Energies nouvelles, Rond-Point de l'Echangeur de Solaize, BP 3, Solaize 69360, France
| | - Christophe Bouchy
- IFP Energies nouvelles, Rond-Point de l'Echangeur de Solaize, BP 3, Solaize 69360, France
| | - Kim Larmier
- IFP Energies nouvelles, Rond-Point de l'Echangeur de Solaize, BP 3, Solaize 69360, France
| | - Gerhard Pirngruber
- IFP Energies nouvelles, Rond-Point de l'Echangeur de Solaize, BP 3, Solaize 69360, France
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Ma T, Yin M, Su C, Guo N, Huang X, Han Z, Wang Y, Chen G, Yun Z. Recent developments in the field of dehydration of bio-renewable glycerol to acrolein over molecular sieve catalysts. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.10.043] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Silva LL, Florindo BR, Catuzo GL, Zapelini IW, Cardoso JVS, Luna FMT, Cavalcante CL, Martins L. Investigation of the secondary porosity in ill-crystallized or desilicated ZSM-5 zeolites and its performance on MTH reaction. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112557] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Restraining deactivation of β-zeolite by modifying with MgAl2O4 spinel in gas-phase glycerol dehydration. MOLECULAR CATALYSIS 2022. [DOI: 10.1016/j.mcat.2022.112414] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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