Hydrodynamics of a Multi-Stage Internal Loop Airlift Reactor

Hydrodynamics and mass transfer of concentric-tube internal loop airlift reactors: A review

The concentric-tube internal loop airlift reactor is a typical reactor configuration which has been adopted for a myriad of chemical and biological processes. The reactor hydrodynamics (including mixing) and the mass transfer between the gas and liquid phases remarkably affect the operational conditions and thus are crucial to the overall reactor performance. Hence, this study aims at providing a thorough description of the basic concepts and a comprehensive review of the relevant reported studies on the hydrodynamics and mass transfer of the concentric-tube internal loop airlift reactors, taking microalgae cultivation as an exemplary application. In particular, the reactor characteristics, geometry, CFD modeling, experimental characterization, and scale up considerations are elucidated. The research gaps for future research and development are also identified.

Interactions between gas-liquid mass transfer and bubble behaviours

Interactions between gas-liquid mass transfer and bubble behaviours were investigated to improve the understanding of the relationship between the two sides. The CO₂/N₂-water system was applied to study the bubble behaviours based on the volume-of-fluid (VOF) model. The mass transfer conditions were taken into consideration when the fluid field was analysed. The bubble behaviours were compared with and without mass transfer. The results show that the absolute slopes of the curves for mass fraction inside the single rising bubbles, with diameters from 3 to 6 mm, decrease from 0.09325 to 0.02818. It means that small single bubbles have higher mass transfer efficiency. The daughter bubbles of cutting behaviour and initial side-by-side bubbles of coalescence behaviour also perform better than the initial large bubbles and coalesced bubbles, respectively. The bubble behaviours affect the mass transfer process. However, the latter also reacts upon the former. The critical intervals between the side-by-side bubbles decrease from 2.0 to 0.9 mm when the bubble diameter changes from 3 to 7 mm. For the coalescence behaviour without mass transfer, the critical intervals are larger because there is no influence of concentration around the bubbles on the bubble motion. The coalescence of cut daughter bubbles is also influenced by the concentration. It was suggested that the interaction between the gas-liquid mass transfer and bubble behaviours cannot be ignored.

Advances in airlift reactors: modified design and optimization of operation conditions

Airlift reactor (ALR) is a promising multiphase reactor for industrial applications. Abundant reports about modifications of the conventional ALR and optimization of their operation conditions for the purpose of performance enhancement have been accumulated in literatures, demanding a review paper to summarize the reactor design modifications and operation condition optimization of the ALR. In this review, the published research findings and results have been summarized. The basic concepts including the ALRs’ conventional design, classification, principles of operation, and characteristic parameters have been analyzed and systematically organized. The updated advances in the ALR design modifications have been reported. In particular, the concepts of the “groveled ALR” solving the scaling up problem in wastewater treatment, large-scale application, and the ALR with the cross-shaped geometry modifier stabilizing and strengthening the reactor were considered. Also, new operation modes and optimal conditions for enhancing the performance of the ALR have also been summed up. Except for conventional gas-driven methods, new driven methods for the ALR, such as mixture emission of the gas and the liquid and gas-inducing impeller, have been introduced. Optimization of operation conditions for the ALR includes varying position of the gas spargers, utilizing elevated pressure reactor, and exploring the impact of operation parameters, such as superficial gas velocity, static liquid level, and fluid properties. Comparisons between conventional ALRs and the modified systems are carried out paying attention to analogies, similarities, and differences. Most of the documented research results are obtained for various reactor designs at a laboratory scale; studies at pilot and full scale are still insufficient, which indicates that universal scale up design rules permitting the ALR design with a high confidence are required.