Suspension Polymerization Processes

Electrical and Thermal Properties of Surface-Modified Copper Nanowire/Polystyrene Nanocomposites through Latex Blending

The incorporation of conductive nanofillers into an insulating polymer matrix commonly leads to nanocomposites with good electrical, thermal, and mechanical properties. In this study, copper nanowires (CuNWs) and polystyrene (PS) microspheres were synthesized along with the fabrication of CuNW/PS polymer nanocomposites. The electrical, thermal, mechanical, rheological, and morphological properties of the CuNW/PS nanocomposites were examined. The CuNWs were homogeneously dispersed in the PS matrix through latex blending. For the CuNW/PS nanocomposites, the storage modulus was higher than the loss modulus at all frequencies, indicating their elastic-dominant behavior. The electrical and thermal conductivities of the nanocomposites increased with an increasing CuNW content. Using a mixed dispersion of two monodisperse PS particles of 500 nm and 5 μm in diameter resulted in the highest electrical conductivity (ca. 10° S/m for 30 wt % nanofillers) among the nanocomposites. In addition, the introduction of silica- and polydopamine-coated CuNWs as nanofillers imparted insulation properties to the nanocomposites, with electrical conductivities to 10-10-10-8 S/m. When using 500 nm PS particles, the thermal conductivity of the surface-modified CuNW/PS nanocomposite at 30 wt % of CuNW was enhanced to 0.22 W/m·K compared to 0.17 W/m·K for its unmodified counterpart. We have achieved multiple innovative approaches, including the use of mixed particle sizes, surface modification of CuNW, and the exploration of elastic-dominant behavior. This enhanced thermal conductivity, coupled with the attainment of insulation properties, presents a distinct advantage for thermal interface material (TIM) applications.

Environmental Impacts Assessment in Suspension PVC Production Process Using Computer-Aided Process Engineering

The new demands for sustainable operation in the chemical industry due to increasing environmental regulations and agreements have generated the need to adapt existing processes to more intelligent production. The plastics sector is in a complex position due to its contribution to economic development and the climate crisis. Therefore, environmental assessment has become an important tool due to the benefits it provides by quantifying the environmental performance of processes, allowing it to balance operational and environmental needs. Polyvinyl chloride (PVC) is one of the most globally used polymers thanks to its resistance, flexibility, and cost-effectiveness. The polymer is synthetized by suspension polymerization, which is characterized by high productivity and controllability. However, it presents problems associated with intensive energy consumption and the emission of toxic substances and greenhouse gases. Therefore, an environmental assessment of the suspension PVC production process was performed using the waste reduction algorithm (WAR). The potential environmental impact (PEI) was quantified using the generation rate and the output velocity for four cases and three different fuels. It was found that the process transforms raw materials with high impacts, such as VCM, into substances with lower PEI, such as PVC. However, the process has a high generation of PEI due to the effects of energy consumption (-2860, -2410, 3020, and 3410 for cases 1-4, respectively). The evaluation of the toxicological impacts shows that the ATP category is the only one that presents a positive generation value (75 PEI/day); the product contributes to the formation and emission of impacts. The atmospheric categories showed that the energy consumption of the process is the most critical aspect with a contribution of 91% of the total impacts emitted. The AP and GWP categories presented the highest values. It was determined that the most suitable fuel is natural gas; it has lower impacts than liquid and solid fuels (coal). Additionally, it can be concluded that the PVC production process by suspension is environmentally acceptable compared to the polyethylene or polypropylene processes, with output impacts 228 and 2561 times lower, respectively.

In Vitro Release and In Vivo Pharmacokinetics of Praziquantel Loaded in Different Polymer Particles

Approximately 1 billion people are affected by neglected diseases around the world. Among these diseases, schistosomiasis constitutes one of the most important public health problems, being caused by Schistosoma mansoni and treated through the oral administration of praziquantel (PZQ). Despite being a common disease in children, the medication is delivered in the form of large, bitter-tasting tablets, which makes it difficult for patients to comply with the treatment. In order to mask the taste of the drug, allow more appropriate doses for children, and enhance the absorption by the body, different polymer matrices based on poly(methyl methacrylate) (PMMA) were developed and used to encapsulate PZQ. Polymer matrices included PMMA nano- and microparticles, PMMA-co-DEAEMA (2-(diethylamino)ethyl methacrylate), and PMMA-co-DMAEMA (2-(dimethylamino)ethyl methacrylate) microparticles. The performances of the drug-loaded particles were characterized in vitro through dissolution tests and in vivo through pharmacokinetic analyses in rats for the first time. The in vitro dissolution studies were carried out in accordance with the Brazilian Pharmacopeia and revealed a good PZQ release profile in an acidic medium for the PMMA-DEAEMA copolymer, reaching values close to 100 % in less than 3 h. The in vivo pharmacokinetic analyses were conducted using free PZQ as the control group that was compared with the investigated matrices. The drug was administered orally at doses of 60 mg/kg, and the PMMA-co-DEAEMA copolymer microparticles were found to be the most efficient release system among the investigated ones, reaching a C_max value of 1007 ± 83 ng/mL, even higher than that observed for free PZQ, which displayed a C_max value of 432 ± 98 ng/mL.

Polymer Colloids: Current Challenges, Emerging Applications, and New Developments

Polymer colloids are complex materials that have the potential to be used in a vast array of applications. One of the main reasons for their continued growth in commercial use is the water-based emulsion polymerization process through which they are generally synthesized. This technique is not only highly efficient from an industrial point of view but also extremely versatile and permits the large-scale production of colloidal particles with controllable properties. In this perspective, we seek to highlight the central challenges in the synthesis and use of polymer colloids, with respect to both existing and emerging applications. We first address the challenges in the current production and application of polymer colloids, with a particular focus on the transition toward sustainable feedstocks and reduced environmental impact in their primary commercial applications. Later, we highlight the features that allow novel polymer colloids to be designed and applied in emerging application areas. Finally, we present recent approaches that have used the unique colloidal nature in unconventional processing techniques.

Synthesis and Application of Fluorescent Polymer Micro- and Nanoparticles

Fluorescent polymer particles have witnessed an increasing interest in recent years, owing to their fascinating physicochemical properties as well as wide-ranging applications. In this review, the state-of-the-art research progress of fluorescent polymer particles in the past five years is summarized. First, the synthesis protocols for fluorescent polymer particles, including emulsion polymerization, precipitation polymerization, dispersion polymerization, suspension polymerization, nanoprecipitation, self-assembly, and post-polymerization modification, are presented in detail. Then, the applications of the resulting beguiling particles in anticounterfeiting, chemical sensing, and biomedicine, are illustrated. Finally, the challenges and opportunities that exist in the field are pointed out. This review aims to offer important guidance and stimulate more research attention to this rapidly developing field.

Design rules for performing water-sensitive ring-opening polymerizations in an aqueous dispersion

The droplet viscosity, surface tension, and hydrophobicity is tuned to explore the parameters that enable successful ring-opening polymerization in an aqueous dispersion.

Molecularly Imprinted Polymers (MIPs) in Sensors for Environmental and Biomedical Applications: A Review

Molecular imprinted polymers are custom made materials with specific recognition sites for a target molecule. Their specificity and the variety of materials and physical shapes in which they can be fabricated make them ideal components for sensing platforms. Despite their excellent properties, MIP-based sensors have rarely left the academic laboratory environment. This work presents a comprehensive review of recent reports in the environmental and biomedical fields, with a focus on electrochemical and optical signaling mechanisms. The discussion aims to identify knowledge gaps that hinder the translation of MIP-based technology from research laboratories to commercialization.

Cross-linked polymer microparticles with tunable surface properties by the combination of suspension free radical copolymerization and Click chemistry

We propose a general, versatile and broad in scope two-steps approach for the elaboration of cross-linked polymer microparticles (µPs) with tunable functionalities and surface properties. Surface-functionalized cross-linked polymer µPs with diameter in the 80 μm range are prepared by the combination of: 1) suspension free radical copolymerization of styrene, propargyl methacrylate and 1,6-hexanediol dimethacrylate, 2) subsequent covalent tethering of a variety of azide-functionalized moieties (i.e. rhodamine B fluorescent dye or poly(ethylene glycol) (PEG) brush precursor) by copper(I)-catalyzed azide-alkyne cycloaddition (CuAAC) and, 3) optional N-alkylation of the 1,2,3-triazole groups followed by anion exchange reaction to afford covalently-tethered 1,2,3-triazolium ionic liquids with iodide or cresol red counter-anions. The resulting µPs are characterized by laser diffraction, differential scanning calorimetry, as well as by optical, confocal fluorescence, scanning electron and atomic force microscopies. Finally, the rheological properties of concentrated suspensions (volume fractions of 0.40 and 0.44) of the different synthesized µPs dispersed in a 1:1 (vol/vol) mixture of polyalkylene glycol and water are studied. The modification of µPs surface properties contributes not only to change the stability of the suspensions against flocculation, but also to significantly modify their rheological behavior at high shear stresses. This represents a clear experimental evidence of the importance of non-hydrodynamic contact forces in the rheology of non-Brownian suspensions (NBSs).

Development of Thermally Responsive PolyNIPAm Microcarrier for Application of Cell Culturing-Part I: A Feasibility Study

Poly(N-isopropylacrylamide) (polyNIPAm) microspheres were synthesized via the suspension polymerization technique. Thermal and redox initiators were compared for the polymerization, in order to study the effect of initiator type on the surface charge and particle size of polyNIPAm microspheres. The successful polymerization of NIPAm was confirmed by FTIR analysis. Microspheres of diameter >50 µm were synthesized when a pair of ammonium persulfate (APS) and N,N,N',N'-tetramethylene-diamine (TEMED) redox initiators was used, whilst relatively small microspheres of ~1 µm diameter were produced using an Azobis-isobutyronitrile (AIBN) thermal initiator. Hence, suspension polymerization using a redox initiator pair was found to be more appropriate for the synthesis of polyNIPAm microspheres of a size suitable for human embryonic kidney (HEK) cell culturing. However, the zeta potential of polyNIPAm microspheres prepared using an APS/TEMED redox initiator was significantly more negative than AIBN thermal initiator prepared microspheres and acted to inhibit cell attachment. Conversely, strong cell attachment was observed in the case of polyNIPAm microspheres of diameter ~90 µm, prepared using an APS/TEMED redox initiator in the presence of a cetyl trimethyl ammonium bromide (CTAB) cationic surfactant; demonstrating that surface charge modified polyNIPAm microspheres have great potential for use in cell culturing.

Nanocellulose in Emulsions and Heterogeneous Water-Based Polymer Systems: A Review

Nanocelluloses (i.e., bacterial nanocellulose, cellulose nanocrystals, and cellulose nanofibrils) are cellulose-based materials with at least one dimension in the nanoscale. These materials have unique and useful properties and have been shown to assemble at oil-water interfaces and impart new functionality to emulsion and latex systems. Herein, the use of nanocellulose in both emulsions and heterogeneous water-based polymers is reviewed, including dispersion, suspension, and emulsion polymerization. Comprehensive tables describe past work employing nanocellulose as stabilizers or additives and the properties that can be tailored through the use of nanocellulose are highlighted. Even at low loadings, nanocellulose offers an unprecedented level of control as a property modifier for a range of emulsion and polymer applications, influencing, for example, emulsion type, stability, and stimuli-responsive behavior. Nanocellulose can tune polymer particle properties such as size, surface charge, and morphology, or be used to produce capsules and polymer nanocomposites with enhanced mechanical, thermal, and adhesive properties. The role of nanocellulose is discussed, and a perspective for future direction is presented.

Insight into the Thiol-yne Kinetics via a Computational Approach

Thiol-yne reactions have drawn attention because of the click nature as well as the regular step-growth network nature of their products, despite the radical-mediated reactant. However, the factors governing the reaction pathways have not been examined using quantum chemical tools in a comprehensive manner. Thereupon, we have systematically investigated the mechanism of thiol-yne reactions, focusing on the structural influences of thiol and alkyne functionalities. The reaction kinetics, structure-reactivity relations, and E/Z diastereoselectivity of the products have been enlightened for the first cycle of the thiol-yne polymerization reaction. For this reason, a diverse set of 11 thiol-yne reactions with four thiols and eight alkynes was modeled by means of density functional theory. We performed a benchmark study and determined the M06-2X/6-31+G(d,p) level of theory as the best cost-effective methodology to model such reactions. Results reveal that spin density, the stabilities of sulfur radicals for propagation, and the stability of alkenyl intermediate radicals for the chain transfer are the determining factors of each reaction rate. Intramolecular π-π stacking interactions at transition-state structures are found to be responsible for Z diastereoselectivity.

The Role of Reduced Graphene Oxide in the Suspension Polymerization of Styrene and Its Effect on the Morphology and Thermal Properties of the Polystyrene/rGO Nanocomposites

Reduced graphene oxide (rGO) was used to obtain Polystyrene (PS)/rGO nanocomposites via in-situ suspension polymerization. The main goal of the article was to determine how rGO influences the morphology and thermal properties of PS beads. The obtained samples were studied by means of a scanning electron microscope (SEM), and calorimetric and thermogravimetric analysis (DCS, TGA). It was proven that the addition of rGO, due to the presence of polar functional groups, causes significant changes in bead sizes and size distribution, and in their morphology (on the surface and in cross-section). The increasing amount of rGO in the polymer matrix increased the size of beads from 0.36 to 3.17 mm for pure PS and PS with 0.2 wt% rGO content, respectively. PS/rGO nanocomposites are characterized by distinctly improved thermostability, which is primarily expressed in the increase in their decomposition temperature. For a sample containing 0.3 wt% rGO, the difference is more than 12 °C in comparison to pure PS beads.

Sample treatment based on molecularly imprinted polymers for the analysis of veterinary drugs in food samples: a review

The use of veterinary drugs in medical treatments and in the livestock industry is a recurrent practice. When applied in subtherapeutic doses over prolonged times, they can also act as growth promoters. However, residues of these substances in foods present a risk to human health. Their analysis is thus important and can help guarantee consumer safety. The critical point in each analytical technique is the sample treatment and the analytical matrix complexity. The present manuscript summarizes the development, type of synthesis, characterization, and application of molecularly imprinted polymers in the separation, identification, and quantification techniques for the determination of veterinary drug residues in food samples in extraction, clean-up, isolation, and pre-concentration systems. Synthesized sorbents with specific recognition properties improve the interactions between the analytes and the polymeric sorbents, providing better analysis conditions and advantages in comparison with commercial sorbents in terms of high selectivity, analytical sensitivity, easy performance, and low cost analysis.

Fluorescence Self-Reporting Precipitation Polymerization Based on Aggregation-Induced Emission for Constructing Optical Nanoagents

Precipitation polymerization is becoming increasingly popular in energy, environment and biomedicine. However, its proficient utilization highly relies on the mechanistic understanding of polymerization process. Now, a fluorescence self-reporting method based on aggregation-induced emission (AIE) is used to shed light on the mechanism of precipitation polymerization. The nucleation and growth processes during the copolymerization of a vinyl-modified AIEgen, styrene, and maleic anhydride can be sensitively monitored in real time. The phase-separation and dynamic hardening processes can be clearly discerned by tracking fluorescence changes. Moreover, polymeric fluorescent particles (PFPs) with uniform and tunable sizes can be obtained in a self-stabilized manner. These PFPs exhibit biolabeling and photosensitizing abilities and are used as superior optical nanoagents for photo-controllable immunotherapy, indicative of their great potential in biomedical applications.

Microfluidic Generation of Amino-Functionalized Hydrogel Microbeads Capable of On-Bead Bioassay

Microfluidic generation of hydrogel microbeads is a highly efficient and reproducible approach to create various functional hydrogel beads. Here, we report a method to prepare crosslinked amino-functionalized polyethylene glycol (PEG) microbeads using a microfluidic channel. The microbeads generated from a microfluidic device were evaluated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and confocal laser scanning microscopy, respectively. We found that the microbeads were monodisperse and the amino groups were localized on the shell region of the microbeads. A swelling test exhibited compatibility with various solvents. A cell binding assay was successfully performed with RGD peptide-coupled amino-functionalized hydrogel microbeads. This strategy will enable the large production of the various functional microbeads, which can be used for solid phase peptide synthesis and on-bead bioassays.

Heterogeneous palladium SALOPHEN onto porous polymeric microspheres as catalysts for heck reaction

Catalysts based on porous polymeric microspheres were prepared from N,N′-Bis(3,3′-allyl-salicylidene)-o-phenylenediamine Pd(II) (PdAS) metallo-monomer, styrene (STY), and divinylbenzene (DVB) as co-monomers. The effects of the STY/PdAS mass ratio of co-monomers were investigated to synthesize the optimal catalyst. All the prepared materials were characterized by scanning electron microscopy (SEM), N2 adsorption-desorption isotherms, inductively coupled plasma optical emission spectroscopy (ICP-OES), thermogravimetric analysis (TGA), solid-state diffuse-reflectance UV Vis (DRS UV-Vis) spectrometry, and X-ray photoelectron spectroscopy (XPS). Increasing the PdAS content from 1 to 5 wt%, based on the mass feed of monomers, produced well-defined spherical polymer resins with particle diameters of ~200 μm and high surface areas (>500 m2/g). XPS spectra shown a unique Pd2+ signal associated with the PdAS complex immobilized on a porous resin matrix. The catalytic performances of porous polymer microspheres were evaluated for Heck reaction between iodobenzene and methyl acrylate to produce methyl cinnamate, giving up to 100 % selectivity for the trans-isomer. The resin with 5 wt% PdAS showed the best catalytic activity in methyl cinnamate synthesis. Finally, the best catalytic system was evaluated in octinoxate production producing the target product with the same levels of conversion and selectivity for trans-isomer as was detected for methyl cinnamate synthesis.

A novel route for synthesis of cross-linked polystyrene copolymer beads with tunable porosity using guar and xanthan gums from bioresources as alternative synthetic suspension stabilizers

Cross-linked polymer beads with different cross-linking agent loading were prepared by carrying out cross-linking suspension copolymerization of styrene-divinylbenzene (St- DVB) monomers using guar gum (GG) and xanthan gum (XG) from bioresources as eco-friendly suspension biopolymer stabilizers in the presence of non reactive diluents. The effects of GG and XG as suspension biostabilizers on the characteristics of the styrene copolymer beads were investigated regarding thermal properties, porosity characteristics, solvent swelling ratio, and surface morphologies using TGA, DSC, XRD, SEM, BET analyses. Spherical and regular beads with smooth surface were produced and the average particle size was in the range 170-290 μm (50-80 mesh size). The porosity characteristics of the produced beads including surface area and pore volume were in range 0.45 m2/g and 32-45 ml/g, respectively. Overall, the present article provided a novel route to prepare cross-linked polystyrene copolymer beads with tunable porosity suitable for catalyst support.

Self-Stabilized Precipitation Polymerization and Its Application

An effective, value-added use of the large amounts of olefinic compounds produced in the processing of petroleum, aside from ethylene and propylene, has been a long outstanding challenge. Here, we developed a novel heterogeneous polymerization method, beyond emulsion/dispersion/suspension, termed self-stabilized precipitation (2SP) polymerization, which involves the nucleation and growth of nanoparticles (NPs) of a well-defined size without the use of any stabilizers and multifunctional monomers (crosslinker). This technique leads to two revolutionary advances: (1) the generation of functional copolymer particles from single olefinic monomer or complex olefinic mixtures (including C4/C5/C9 fractions) in large quantities, which open a new way to transform huge amount of unused olefinic compounds in C4/C5/C9 fractions into valuable copolymers, and (2) the resultant polymeric NPs possess a self-limiting size and narrow size distribution, therefore being one of the most simple, efficient, and green strategies to produce uniform, size-tunable, and functional polymeric nanoparticles. More importantly, the separation of the NPs from the reaction medium is simple and the supernatant liquid can be reused; hence this new synthetic strategy has great potential for industrial production.

Synthesis of Size-Tunable CO2-Philic Imprinted Polymeric Particles (MIPs) for Low-Pressure CO2 Capture Using Oil-in-Oil Suspension Polymerization

Highly selective molecularly imprinted poly[acrylamide-co-(ethylene glycol dimethacrylate)] polymer particles (MIPs) for CO₂ capture were synthesized by suspension polymerization via oil-in-oil emulsion. Creation of CO₂-philic, amide-decorated cavities in the polymer matrix led to a high affinity to CO₂. At 0.15 bar CO₂ partial pressure, the CO₂/N₂ selectivity was 49 (corresponding to 91% purity of the gas stream after regeneration), and reached 97 at ultralow CO₂ partial pressures. The imprinted polymers showed considerably higher CO₂ uptakes compared to their nonimprinted counterparts, and the maximum equilibrium CO₂ capture capacity of 1.1 mmol g^-1 was achieved at 273 K. The heat of adsorption was below 32 kJ mol^-1 and the temperature of onset of intense thermal degradation was 351-376 °C. An increase in monomer-to-cross-linker molar ratio in the dispersed phase up to 1:2.5 led to a higher affinity toward CO₂ due to higher density of selective amide groups in the polymer network. MIPs are a promising option for industrial packed and fluidized bed CO₂ capture systems due to large particles with a diameter up to 1200 μm and irregular oblong shapes formed due to arrested coalescence during polymerization, occurring as a result of internal elasticity of the partially polymerized semisolid drops.

Technological solutions for encapsulation

Encapsulation offers broad scope of applications. It can be used to deliver almost everything from advanced drugs to unique consumer sensory experiences; it could be also employed as a protection system or a sensing material. This cutting-edge technology undergoes rapid growth in both academic and industrial conditions. Research in this matter is continuing to find a new application of microcapsules as well as to improve the methods of their fabrication. Therefore, in this review, we focus on the art of the encapsulation technology to provide the readers with a comprehensive and in-depth understanding of up-to-day development of microcapsule preparation methods. Our goal is to help identify the major encapsulation processes and by doing so maximize the potential value of ongoing research efforts.