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Comparison of Experimental Results from Operating a Novel Fluidized Bed Classifier with CFD Simulations Applying Different Drag Models and Model Validation. Processes (Basel) 2022. [DOI: 10.3390/pr10091855] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
A cold-flow lab-scale cross-flow fluidized bed classifier was simulated using the CFD software Barracuda VR®. The purpose of the study was to identify the most suitable drag model and make the model adjustments that provide the best representation of the flow situation in the classifier when comparing the results with the experimental data. Two particle types were used in the simulations and in the experiments: zirconia (median diameter 69 µm, skeletal density 3830 kg/m3) and steel (290 µm, 7790 kg/m3). Ten different cases, with different solids loading values, were investigated: three with pure zirconia particles, three with pure steel particles, and four with a mixture of zirconia (28%) and steel (72%). Several different drag models were tried out in the simulations. However, none of the available models were able to predict the classification efficiency observed in experiments with their default settings. Although most of the drag models correctly predicted the inversely proportional behavior of the classification efficiency vs. solids loading, the classification efficiency was overpredicted. It was observed that a combined WenYu/Ergun drag model gave a wide range of accuracy, by being able to capture the behavior of both dense and dilute particle systems. Even though the predictions of the classification efficiency for steel particles were acceptable, a larger deviation was observed with Geldart A zirconia particles. CFD simulations with the WenYu and Ergun combined drag model were used for further validation against the experimental observations. In this case, previously published experimental data for fluidization of pure Zirconia particles were used. The fluidization of zirconia was modelled in Barracuda VR® with adjustment of the combined WenYu/Ergun drag model parameter (k1), to obtain a suitable validation. Furthermore, the effect of adding the blended acceleration model (BAM) for the fluidization simulations is discussed. It was observed that the fixed bed pressure drop was very accurate compared to the experimental observation, but the pressure drop after the fluidization was slightly overpredicted.
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Jayarathna CK, Chladek J, Balfe M, Moldestad BM, Tokheim LA. Impact of solids loading and mixture composition on the classification efficiency of a novel cross-flow fluidized bed classifier. POWDER TECHNOL 2018. [DOI: 10.1016/j.powtec.2018.05.026] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Xu Y, Ding H, Luo C, Zheng Y, Li X, Xu Y, Zhang Z, Zhao W, Zhang L. Increasing Porosity of Molded Calcium-Based Sorbents by Glucose Templating for Cyclic CO2
Capture. Chem Eng Technol 2018. [DOI: 10.1002/ceat.201700527] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Yongqing Xu
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Haoran Ding
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Cong Luo
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Ying Zheng
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Xiaoshan Li
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Yang Xu
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Zewu Zhang
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Weixian Zhao
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
| | - Liqi Zhang
- Huazhong University of Science and Technology (HUST); School of Energy and Power Engineering; State Key Laboratory of Coal Combustion; 1037 Luoyu Road 430074 Wuhan China
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Yu G, Dai B, Chen J, Liu D, Yu X, Shao J, Zhao L. CFD Modeling of a Carbonation Reactor with a K-Based Dry Sorbent for CO2Capture. Chem Eng Technol 2014. [DOI: 10.1002/ceat.201400145] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Thermodynamic Evaluation and Cold Flow Model Testing of an Indirectly Heated Carbonate Looping Process. Chem Eng Technol 2013. [DOI: 10.1002/ceat.201300019] [Citation(s) in RCA: 39] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Kremer J, Galloy A, Ströhle J, Epple B. Continuous CO2Capture in a 1-MWthCarbonate Looping Pilot Plant. Chem Eng Technol 2013. [DOI: 10.1002/ceat.201300084] [Citation(s) in RCA: 67] [Impact Index Per Article: 6.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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Chang MH, Huang CM, Liu WH, Chen WC, Cheng JY, Chen W, Wen TW, Ouyang S, Shen CH, Hsu HW. Design and Experimental Investigation of Calcium Looping Process for 3-kWthand 1.9-MWthFacilities. Chem Eng Technol 2013. [DOI: 10.1002/ceat.201300081] [Citation(s) in RCA: 70] [Impact Index Per Article: 6.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Zhang S, Xiao R, Yang Y, Chen L. CO2Capture and Desulfurization in Chemical Looping Combustion of Coal with a CaSO4Oxygen Carrier. Chem Eng Technol 2013. [DOI: 10.1002/ceat.201200653] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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