Process Intensification by Membrane Reactors: High-Temperature Water Gas Shift Reaction as Single Stage for Syngas Upgrading

Fabrication of a biconnected structure PVB porous heddle via thermally induced phase separation

Herein, a porous heddle of poly(vinyl butyral) (PVB) was successfully prepared by thermally induced phase separation with PEG400. A phase diagram of PVB was presented, and the effects of various parameters, such as polymer concentration, extrusion temperature, quenching temperature and take-up speed, on the morphology and properties of the PVB porous heddle were investigated. The pore size and porosity of the heddle increase as the extrusion temperature increases. Furthermore, upon increasing the quenching temperature during the TIPS process, the pore size and mechanical properties decrease, whereas porosity increases. In addition, due to the substantially unchanged crystallinity of the PVB heddle, the tensile strength increases since porosity decreases with the increasing take-up speed. The porosity of the prepared PVB porous heddle reached up to 74.63% when the PVB concentration, the quenching temperature and the extrusion temperature were 20 wt%, 0 °C and 170 °C, respectively. Thus, this porous heddle exhibiting a biconnected structure and significant mechanical properties is promising in the field of porous carrier materials.

Performance of Pd-Based Membranes and Effects of Various Gas Mixtures on H2 Permeation

H2 permeation and separation properties of two Pd-based composite membranes were evaluated and compared at 400 °C and at a pressure range of 150 kPa to 600 kPa. One membrane was characterized by an approximately 8 μm-thick palladium (Pd)-gold (Au) layer deposited on an asymmetric microporous Al2O3 substrate; the other membrane consisted of an approximately 11 μm-thick pure palladium layer deposited on a yttria-stabilized zirconia (YSZ) support. At 400 °C and with a trans-membrane pressure of 50 kPa, the membranes showed a H2 permeance of 8.42 × 10−4 mol/m2·s·Pa0.5 and 2.54 × 10−5 mol/m2·s·Pa0.7 for Pd-Au and Pd membranes, respectively. Pd-Au membrane showed infinite ideal selectivity to H2 with respect to He and Ar at 400 °C and a trans-membrane pressure of 50 kPa, while the ideal selectivities for the Pd membrane under the same operating conditions were much lower. Furthermore, the permeation tests for ternary and quaternary mixtures of H2, CO, CO2, CH4, and H2O were conducted on the Pd/YSZ membrane. The H2 permeating flux decreased at the conclusion of the permeation tests for all mixtures. This decline however, was not permanent, i.e., H2 permeation was restored to its initial value after treating the membrane with H2 for a maximum of 7 h. The effects of gas hourly space velocity (GHSV) and the steam-to-carbon (S/C) ratio on H2 permeation were also investigated using simulated steam methane reforming mixtures. It was found that H2 permeation is highest at the greatest GHSV, due to a decline in the concentration polarization effect. Variations in S/C ratio however, showed no significant effect on the H2 permeation. The permeation characteristics for the Pd/YSZ membrane were also investigated at temperatures ranging from 350 to 400 °C. The pre-exponential factor and apparent activation energy were found to be 5.66 × 10−4 mol/m2·s·Pa0.7 and 12.8 kJ/mol, respectively. Scanning Electron Microscope (SEM) and X-ray diffraction (XRD) analyses were performed on both pristine and used membranes, and no strong evidence of the formation of Pd-O or any other undesirable phases was observed.

Progress in Methanol Steam Reforming Modelling via Membrane Reactors Technology

Hydrogen has attracted growing attention for various uses, and, particularly, for polymer electrolyte membrane fuel cells (PEMFCs) supply. However, PEMFCs need high grade hydrogen, which is difficult in storing and transportation. To solve these issues, hydrogen generation from alcohols and hydrocarbons steam reforming reaction has gained great consideration. Among the various renewable fuels, methanol is an interesting hydrogen source because at room temperature it is liquid, and then, easy to handle and to store. Furthermore, it shows a relatively high H/C ratio and low reforming temperature, ranging from 200 to 300 °C. In the field of hydrogen generation from methanol steam reforming reaction, a consistent literature is noticeable. Despite various reviews that are more devoted to describe from an experimental point of view the state of the art about methanol steam reforming reaction carried in conventional and membrane reactors, this work describes the progress in the last two decades about the modelling studies on the same reaction in membrane reactors.