CO2 Capture and Crystallization of ATH Using Sodium Aluminate Solution in a Bubble Column Scrubber

In this work, sodium aluminate alkaline solution was used to capture CO2 in a continuous bubble column scrubber and aluminum tri-hydrate (ATH) precipitates were produced. As the sodium carbonate could be recycled after the filtrated solution was crystallized by evaporation, a novel CO2 capture process was developed successfully. There were five experimental operation variables, including solution flow rate (A), concentration of the solution (B), gas flow rate (C), CO2 gas concentration (D), and liquid temperature (E), with four levels to each variable. The influence of each variable on absorption efficiency (EF), absorption rate (RA), absorption factor (φ), mass transfer coefficient (KGa), and precipitation rate (RP) in a steady state was explored in this study. The Taguchi experimental design was adopted, and 16 experiments were performed; as the optimum operating conditions found in Taguchi analysis required further verification, there were a total of 21 experiments in the end. According to S/N analysis, the overall order of importance was D > A = B > C > E, meaning D (CO2 concentration) was most important and E (liquid temperature) was least important. In addition, the result also showed that the Rp was 1.25–2.0 times higher than the RA. The obtained powder was mainly ATH according to XRD analysis, with the crystal size ranging between 8.14 and 27.97 nm. However, the BET analysis showed its particle size range being 17.6–283.7 nm, indicating agglomeration for primary particles. The SEM analysis showed that there were flower-like, irregular, urchin-like, elongated, and amorphous particles. The solutions from five groups of optimum conditions were used to recycle the sodium carbonate experiments. After evaporation and crystallization of the filtrated solutions, the energy loading was found to be 1.70–2.56 GJ/t-solvent, illustrating the superiorities of low energy consumption. The precipitated powders were verified to be sodium carbonate by FTIR, which is a valuable constituent.

Optimization of Post Combustion CO2 Capture from a Combined-Cycle Gas Turbine Power Plant via Taguchi Design of Experiment

The potential of carbon capture and storage to provide a low carbon fossil-fueled power generation sector that complements the continuously growing renewable sector is becoming ever more apparent. An optimization of a post combustion capture unit employing the solvent monoethanolamine (MEA) was carried out using a Taguchi design of experiment to mitigate the parasitic energy demands of the system. An equilibrium-based approach was employed in Aspen Plus to simulate 90% capture of the CO2 emitted from a 600 MW natural gas combined-cycle gas turbine power plant. The effects of varying the inlet flue gas temperature, absorber column operating pressure, amount of exhaust gas recycle, and amine concentration were evaluated using signal to noise ratios and analysis of variance. The optimum levels that minimized the specific energy requirements were a: flue gas temperature = 50 °C; absorber pressure = 1 bar; exhaust gas recirculation = 20% and; amine concentration = 35 wt%, with a relative importance of: amine concentration > absorber column pressure > exhaust gas recirculation > flue gas temperature. This configuration gave a total capture unit energy requirement of 5.05 GJ/tonneCO2, with an energy requirement in the reboiler of 3.94 GJ/tonneCO2. All the studied factors except the flue gas temperature, demonstrated a statistically significant association to the response.

Optimization in the Stripping Process of CO2 Gas Using Mixed Amines

The aim of this work was to explore the effects of variables on the heat of regeneration, the stripping efficiency, the stripping rate, the steam generation rate, and the stripping factor. The Taguchi method was used for the experimental design. The process variables were the CO2 loading (A), the reboiler temperature (B), the solvent flow rate (C), and the concentration of the solvent (monoethanolamine (MEA) + 2-amino-2-methyl-1-propanol (AMP)) (D), which each had three levels. The stripping efficiency (E), stripping rate ( m ˙ CO 2 ), stripping factor (β), and heat of regeneration (Q) were determined by the mass and energy balances under a steady-state condition. Using signal/noise (S/N) analysis, the sequence of importance of the parameters and the optimum conditions were obtained, and the optimum operating conditions were further validated. The results showed that E was in the range of 20.98–55.69%; m ˙ CO 2 was in the range of 5.57 × 10−5–4.03 × 10−4 kg/s, and Q was in the range of 5.52–18.94 GJ/t. In addition, the S/N ratio analysis showed that the parameter sequence of importance as a whole was A > B > D > C, while the optimum conditions were A3B3C1D1, A3B3C3D2, and A3B2C2D2, for E, m ˙ CO 2 , and Q, respectively. Verifications were also performed and were found to satisfy the optimum conditions. Finally, the correlation equations that were obtained were discussed and an operating policy was discovered.