Optimizing the Crystal Habit of Glycine by Using an Additive for Impinging Jet Crystallization

Comparative Study of Different Crystallization Methods in the Case of Cilostazol Crystal Habit Optimization

The therapeutic usage of cilostazol is limited owing to its poor aqueous solubility and oral bioavailability. Our aim was to produce cilostazol crystals with small average particle size; besides suitable roundness, narrow particle size distribution and stable polymorphic form to increase its dissolution rate and improve processability. Different conventional crystallization methods with or without sonication were compared with impinging jet crystallization combined with cooling, and the optimization of the various parameters was also implemented. The effects of post-mixing time and temperature difference were studied by means of a full factorial design. The physical properties of powder particles were characterized by, i.a., XRPD, DSC and SEM. The dissolution rate and the contact angle of solid surfaces were also determined to elucidate the relationship between wettability and dissolution. It was observed that impinging jet crystallization combined with cooling is a very effective and reproducible method for reducing the particle size of cilostazol. This method resulted in significantly smaller particle size (d(0.5) = 3–5 μm) and more uniform crystals compared to the original ground material (d(0.5) = 24 μm) or the conventional methods (d(0.5) = 8–14 μm), and it also resulted in a stable polymorphic form and enhanced the dissolution rate.

Effect of ultrasonic irradiation on morphology and polymorphic transformation of glycine

The polymorphic phase transformation of β-glycine to α-glycine was analyzed in the absence and presence of three different intensities of ultrasonic irradiation in a batch system at 25 °C. The experiments were performed to explore the effects of ultrasonic irradiation and its intensity on phase transformation time, morphology, storage stability, and filtration characteristics. The crystals obtained with and without ultrasound were characterized by X-ray diffraction (XRD). The XRD results showed that the ultrasound tended to reduce the transformation time. According to the scanning electron microscopy (SEM) images, the ultrasound had a significant effect on the crystal morphology. The highest ultrasound power applied yielded more rounded crystals compared to the crystals prepared in the absence of ultrasound. In addition to SEM analysis, detailed crystal shape analysis was performed and shape factors, namely the circularity, elongation, and convexity values, were determined quantitatively to get more information about the morphological changes related to the variations in the size and shape of the end products. From the morphological point of view, the circularity values of the crystals obtained under ultrasound were higher but the elongation values were smaller compared to the crystals obtained in the absence of ultrasound. It was also found that higher ultrasound decreased the length and width of the crystals, and the application of ultrasound increased the aspect ratio value from 0.483 to 0.657.