Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

New generation mixed matrix membrane for CO2 separation: Transition from binary to quaternary mixed matrix membrane

Contemporary advances in material development associated with membrane gas separation refer to the cost-effective fabrication of high-performance, defect-free mixed matrix membranes (MMMs). For clean energy production, natural gas purification, and CO2 capture from flue gas systems, constituting a functional integration of polymer matrix and inorganic filler materials find huge applications. The broad domain of research and development of MMMs focused on the selection of appropriate materials, inexpensive membrane fabrication, and comparative study with other gas separation membranes for real-world applications. This study addressed a comprehensive review of the advanced MMMs wrapping various facets of membrane material selection; polymer and filler particle morphology and compatibility between the phases and the relevance of several fillers in the assembly of MMMs are analyzed. Further, the research on binary MMMs, their problems, and solutions to overcome these challenges have also been discussed. Finally, the future directions and scope of work on quaternary MMM are scrutinized in the article.

Molecularly Mixed Composite Membranes for Gas Separation Based on Macrocycles Embedded in a Polyimide

Polyimides are a polymer class that has been extensively investigated as a membrane material for gas separation owing to its interesting permselective properties in a wide range of operation temperatures and pressures. In order to improve their properties, the addition of different filler types is currently studied. p-tert-Butylcalix[n]arene macrocycles (PTBCs) with different cavity sizes (PTBC4, PTBC6, PTBC8) were used as fillers in a commercial thermoplastic polyimide, with a concentration in the range 1-9 wt%, to develop nanocomposite membranes for gas separation. The selected macrocycles are attractive organic compounds owing to their porous structure and affinity with organic polymers. The nanocomposite membranes were prepared in the form of films in which the polymeric matrix is a continuous phase incorporating the dispersed additives. The preparation was carried out according to a pre-mixing approach in a mutual solvent, and the solution casting was followed by a controlled solvent evaporation. The films were characterized by investigating their miscibility, morphology, thermal and spectral properties. The gas transport through these films was examined as a function of the temperature and also time. The results evidenced that the incorporation of the chosen nanoporous fillers can be exploited to enhance molecular transport, offering additional pathways and promoting rearrangements of the polymeric chains.

Sustainable polylactic acid spunlace nonwoven fabrics with lignin/zinc oxide/water-based polyurethane composite coatings

In this paper, polylactic acid spunlace nonwoven fabrics were coated with lignin/zinc oxide/water-based polyurethane composite formulations, including five different ratios of lignin and zinc oxide, via a film applicator and thermally cured. The coated and thermally cured nonwoven fabrics were tested in terms of color values, tensile strength, abrasion resistance, ultraviolet protection, hydrophobicity, antibacterial activity, air, and vapor permeability properties. Characterization studies were conducted by FTIR, DSC, TGA, XRD, and SEM. The ultraviolet protection factor of 215.47 and a water contact angle of 90.27° were obtained with the fabric coated with WPU-1:5 formulation. Nonwoven fabric coated with the WPU-1:5 formulation showed evident antibacterial activity against S. aureus and E. coli bacteria as 89 % and 100 %, respectively. With the addition of lignin/ZnO into water-based polyurethane coating paste, PLA nonwoven fabric exhibited improved antibacterial activity, tensile strength, abrasion resistance, and ultraviolet light protection performance. However, composite coatings decreased air and vapor permeability and hydrophobicity of fabrics, but acceptable results were obtained. The results indicate that polylactic acid nonwoven fabrics, when treated with lignin/ZnO/WPU composite coatings, exhibit enhanced mechanical and functional properties, rendering them promising for applications in protective medical textiles.

Fabrication and characterization of transparent nanocomposite films based on poly (lactic acid)/polyethylene glycol reinforced with nano glass flake

Developing new biodegradable packaging with superior properties and advanced functionalities is one of the most emerging research areas of interest in food packaging. In this study, PLA/PEG-based nanocomposite films incorporated with different amounts of nano glass flake (NGF) (0, 0.5, 1, and 2 phr) were fabricated via casting solution for applications in food packaging. The ATR-FTIR displayed no chemical interaction between the PLA/PEG-based matrix and NGF particles. The scanning electron microscopy (SEM) observations exhibited a relatively smooth and homogeneous surface without defects. Incorporation of the NGF into the PLA/PEG-based matrix did not affect the color and opacity of the fabricated films. The prepared nanocomposite films were highly transparent and exhibited superior properties such as increased hydrophobicity, appreciable oxygen barrier properties, and enhanced thermal stability. Dynamic mechanical thermal analysis (DMTA) and differential scanning calorimetry (DSC) analysis confirmed the existence of a single glass-transition temperature (Tg) as evidence of miscibility. According to the research results, the PLA/PEG/NGF1 nanocomposite film significantly offered the best overall performance. This work has developed new insight into the potential application of nano glass flakes in food packaging.

Amino-functionalized nanocellulose aerogels for the superior adsorption of CO2 and separation of CO2/CH4 mixture gas

Nanocellulose-based aerogels have been considered as one of the ideal candidates for CO2 capture in practical applications owing to their lightweight and porous properties. Additionally, various adsorbents with amine groups have been widely used as effective CO2 capture and storage strategies. Herein, amino-functionalized aerogels were prepared by sol-gel and freeze-drying methods using two typical nanocelluloses (cellulose nanofibrils (CNFs) and cellulose nanocrystals (CNCs)) as substrates. In addition, the reaction parameters for grafting and amino functionalization were optimized. The CNC and CNF aerogels could be easily modified by the hydrothermal growth of the amino group, and they exhibited attractive properties in terms of CO2 adsorption, recyclability, thermal stability, hydrophobicity, and CO2/CH4 mixture separation. The amino-functionalized CNF aerogel exhibited superior performance to the CNC aerogel, which was attributed to the increased cross-linking binding sites for hydrogen bonding in the CNF aerogel. The results of this study indicated that amino-functionalized nanocellulose aerogels can be considered a promising biodegradable, sustainable, and environmentally friendly material for CO2 capture and removal of CO2 from CH4.

Application of cellulose nanofiber as a promising air filter for adsorbing particulate matter and carbon dioxide

Pollution from particulate matter (PM) and toxic chemicals in the air cause some of the most critical health and environmental hazards in developed and developing countries. It can have a very destructive effect on human health and other living creatures. In particular, PM air pollution caused by rapid industrialization and population growth is a grave concern in developing countries. Oil and chemical-based synthetic polymers are non-environmentally friendly materials that lead to secondary environmental pollution. Thus, developing new and environmentally compatible renewable materials to construct air filters is essential. The goal of this review is to study the use of cellulose nanofibers (CNF) to adsorb PM in the air. Some of CNF's advantages include being the most abundant polymer in nature, biodegradable, and having a high specific surface area, low density, surface properties (broad possibility of chemical surface modification), high modulus and flexural stiffness, low energy consumption, which provide this new class of bio-based adsorbent with promising potential applications in environmental remediation. Such advantages have made CNF a competitive and highly in-demand material compared to other synthetic nanoparticles. Today, refining membranes and nanofiltration manufacturing are two important industries that could use CNF to provide a practical step in protecting the environment and saving energy. CNF nanofilters are capable of nearly eliminating most sources of air pollution, including carbon monoxide, sulfur oxides, nitrogen oxides, and PM_2.5-10 μm. They also have a high porosity and low resistance air (pressure drop) ratio compared to ordinary filters made from cellulose fiber. If utilized correctly, humans do not need to inhale harmful chemicals.

Boosting gas separation performance and suppressing the physical aging of polymers of intrinsic microporosity (PIM-1) by nanomaterial blending

In recent decades, polymers of intrinsic microporosity (PIMs), especially the firstly introduced PIM-1, have been actively explored for various membrane-based separation purposes and widely recognized as the next generation membrane materials of choice for gas separation due to their ultra-permeable characteristics. Unfortunately, the polymers suffer substantially the negative impacts of physical aging, a phenomenon that is primarily noticeable in high free volume polymers. The phenomenon occurs at the molecular level, which leads to changes in the physical properties, and consequently the separation performance and membrane durability. This review discusses the strategies that have been employed to manage the physical aging issue, with a focus on the approach of blending with nanomaterials to give mixed matrix membranes. A detailed discussion is provided on the types of materials used, their inherent properties, the effects on gas separation performance, and their benefits in the suppression of the aging problem.

Molecular Modeling Investigations of Sorption and Diffusion of Small Molecules in Glassy Polymers

With a wide range of applications, from energy and environmental engineering, such as in gas separations and water purification, to biomedical engineering and packaging, glassy polymeric materials remain in the core of novel membrane and state-of the art barrier technologies. This review focuses on molecular simulation methodologies implemented for the study of sorption and diffusion of small molecules in dense glassy polymeric systems. Basic concepts are introduced and systematic methods for the generation of realistic polymer configurations are briefly presented. Challenges related to the long length and time scale phenomena that govern the permeation process in the glassy polymer matrix are described and molecular simulation approaches developed to address the multiscale problem at hand are discussed.