Development of Multifunctional Catalysts for the Direct Hydrogenation of Carbon Dioxide to Higher Alcohols

The direct hydrogenation of greenhouse gas CO2 to higher alcohols (C2+OH) provides a new route for the production of high-value chemicals. Due to the difficulty of C-C coupling, the formation of higher alcohols is more difficult compared to that of other compounds. In this review, we summarize recent advances in the development of multifunctional catalysts, including noble metal catalysts, Co-based catalysts, Cu-based catalysts, Fe-based catalysts, and tandem catalysts for the direct hydrogenation of CO2 to higher alcohols. Possible reaction mechanisms are discussed based on the structure-activity relationship of the catalysts. The reaction-coupling strategy holds great potential to regulate the reaction network. The effects of the reaction conditions on CO2 hydrogenation are also analyzed. Finally, we discuss the challenges and potential opportunities for the further development of direct CO2 hydrogenation to higher alcohols.

Carbon-Based Electron Buffer Layer on ZnOx -Fe5 C2 -Fe3 O4 Boosts Ethanol Synthesis from CO2 Hydrogenation

The conversion of CO2 into ethanol with renewable H2 has attracted tremendous attention due to its integrated functions of carbon elimination and chemical synthesis, but remains challenging. The electronic properties of a catalyst are essential to determine the adsorption strength and configuration of the key intermediates, therefore altering the reaction network for targeted synthesis. Herein, we describe a catalytic system in which a carbon buffer layer is employed to tailor the electronic properties of the ternary ZnOx -Fe5 C2 -Fe3 O4 , in which the electron-transfer pathway (ZnOx →Fe species or carbon layer) ensures the appropriate adsorption strength of -CO* on the catalytic interface, facilitating C-C coupling between -CHx * and -CO* for ethanol synthesis. Benefiting from this unique electron-transfer buffering effect, an extremely high ethanol yield of 366.6 gEtOH  kgcat -1  h-1 (with CO of 10 vol % co-feeding) is achieved from CO2 hydrogenation. This work provides a powerful electronic modulation strategy for catalyst design in terms of highly oriented synthesis.

In-Situ-Formed Potassium-Modified Nickel-Zinc Carbide Boosts Production of Higher Alcohols beyond CH4 in CO2 Hydrogenation

Ni-based catalysts have been widely studied in the hydrogenation of CO2 to CH4 , but selective and efficient synthesis of higher alcohols (C2+ OH) from CO2 hydrogenation over Ni-based catalyst is still challenging due to successive hydrogenation of C1 intermediates leading to methanation. Herein, we report an unprecedented synthesis of C2+ OH from CO2 hydrogenation over K-modified Ni-Zn bimetal catalyst with promising activity and selectivity. Systematic experiments (including XRD, in situ spectroscopic characterization) and computational studies reveal the in situ generation of an active K-modified Ni-Zn carbide (K-Ni3 Zn1 C0.7 ) by carburization of Zn-incorporated Ni0 , which can significantly enhance CO2 adsorption and the surface coverage of alkyl intermediates, and boost the C-C coupling to C2+ OH rather than conventional CH4 . This work opens a new catalytic avenue toward CO2 hydrogenation to C2+ OH, and also provides an insightful example for the rational design of selective and efficient Ni-based catalysts for CO2 hydrogenation to multiple carbon products.

Ga-Promoted CuCo-Based Catalysts for Efficient CO2 Hydrogenation to Ethanol: The Key Synergistic Role of Cu-CoGaOx Interfacial Sites

Currently, direct catalytic CO₂ hydrogenation to produce ethanol is an effective and feasible way for the resource utilization of CO₂. However, constructing non-precious metal catalysts with satisfactory activity and desirable ethanol selectivity remains a huge challenge. Herein, we reported gallium-promoted CuCo-based catalysts derived from single-source Cu-Co-Ga-Al layered double hydroxide precursors. It was manifested that the introduction of Ga species could strengthen strong interactions between Cu and Co oxide species, thereby modifying their electronic structures and thus facilitating the formation of abundant metal-oxide interfaces (i.e., Cu⁰/Cu⁺-CoGaO_x interfaces). Notably, the as-constructed Cu-CoGa catalyst with a Ga:Co molar ratio of 0.4 exhibited a high ethanol selectivity of 23.8% at a 17.8% conversion, along with a high space-time yield of 1.35 mmol_EtOH·g_cat^-1·h^-1 for ethanol under mild reaction conditions (i.e., 220 °C, 3 MPa pressure), which outperformed most non-noble metal-based catalysts previously reported. According to the comprehensive structural characterizations and in situ diffuse reflectance infrared Fourier transform spectra of CO₂/CO adsorption and CO₂ hydrogenation, it was unambiguously revealed that CH_x could be formed at oxygen vacancies of defective CoGaO_x species, while CO could be stabilized by Cu⁺ species, and thus the catalytic synergistic role of Cu⁰/Cu⁺-CoGaO_x interfacial sites promoted the generation of CH_x and CO intermediates to participate in the CH_x-CO coupling process and simultaneously inhibited alkylation reactions. The present work points out a promising new strategy for constructing CuCo-based catalysts with favorable interfacial sites for highly efficient CO₂ hydrogenation to produce ethanol.

Thermodynamic Analysis of CO2 Hydrogenation to Higher Alcohols (C2-4OH): Effects of Isomers and Methane

Synthesis of higher alcohols (C_2-4OH) by CO₂ hydrogenation presents a promising way to convert CO₂ into value-added fuels and chemicals. Understanding the thermodynamics of CO₂ hydrogenation is of great importance to tailor the reaction network toward synthesis of higher alcohols; however, the thermodynamic effects of various alcohol isomers and methane in the reaction system have not yet been fully understood. Thus, we used Aspen Plus to perform thermodynamic analysis of CO₂ hydrogenation to higher alcohols, studying the effects of alcohol isomers and methane. Thermodynamically, methane is the most favorable product in a reaction system containing CO, CO₂, and H₂, as well as C_1-4 alkanes, alkenes, and alcohols. The thermodynamic favorability of alcohol isomers varies significantly. The presence of methane generally deteriorates the formation of higher alcohols. However, low temperature, high pressure, high H₂/CO₂ ratio, and formation of alcohols with a longer carbon chain can reduce the effects of methane. Our current study, therefore, provides new insights for enhancing the synthesis of higher alcohols by CO₂ hydrogenation.

Selective C2+ alcohol synthesis by CO2 hydrogenation via a reaction-coupling strategy

The synergy of primary and promoting catalysts in close proximity facilitates the migration and insertion of CO*/CHxO* species, thus accelerating HA productivity over a multifunctional catalyst.

Chemical Batteries with CO2

Efforts to obtain raw materials from CO₂ by catalytic reduction as a means of combating greenhouse gas emissions are pushing the boundaries of the chemical industry. The dimensions of modern energy regimes, on the one hand, and the necessary transport and trade of globally produced renewable energy, on the other, will require the use of chemical batteries in conjunction with the local production of renewable electricity. The synthesis of methanol is an important option for chemical batteries and will, for that reason, be described here in detail. It is also shown that the necessary, robust, and fundamental understanding of processes and the material science of catalysts for the hydrogenation of CO₂ does not yet exist.