Syed M, Salehabadi M, Obrovac MN. High Energy Density Large Particle LiFePO
4.
CHEMISTRY OF MATERIALS : A PUBLICATION OF THE AMERICAN CHEMICAL SOCIETY 2024;
36:803-814. [PMID:
38282686 PMCID:
PMC10810161 DOI:
10.1021/acs.chemmater.3c02301]
[Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/08/2023] [Revised: 12/12/2023] [Accepted: 12/13/2023] [Indexed: 01/30/2024]
Abstract
To improve the energy density of LiFePO4 (LFP) cathode materials for Li-ion cells, we have utilized a modified mechanofusion method for preparing micrometer-sized LFP/C composite flake particles. The resulting flake particle morphology resulted in improved packing efficiency, enabling an electrode porosity of 14% to be achieved at high loadings, which represents a volumetric energy density increase of 28% compared to conventional LFP. Furthermore, LFP/C flake composites electrodes were found to have a higher coulombic efficiency, a reduced voltage-polarization, and a greatly reduced charge transfer resistance compared to conventional LFP electrodes. This is believed to be due to the low surface area of the LFP/C flake composite particles coupled to fast Li+ ion grain boundary diffusion. The ability to make highly dense LFP and low surface area electrodes could have profound impacts, allowing for Li-ion cells to be made with low cost and low environmental impact LFP, while high achieving volumetric energy densities and high coulombic efficiencies.
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