Electrophoretic Deposition of MnOx@Carbon Nanotubes Film with Nest-Like Structure as High-Performance Anode for Lithium-Ion Batteries

In Situ Electrophoretic Decorated Cactus-Type Metallic-Phase MoS2 on CaMn2O4 Nanofibers for Binder-Free Next-Generation LIBs

Ternary manganese-based oxides, such as CaMn2O4 (CMO) nanofibers fabricated via the electrospinning technique, have the potential to offer higher reversible capacity through conversion reactions in comparison to that of carbon-based anodes. However, its poor electrical conductivity hinders its usage in lithium-ion batteries (LIBs). Hence, to mitigate this issue, controlled single-step in situ decoration of highly conducting metallic-phase MoS2@CMO nanofibers has been achieved for the first time via the electrophoretic deposition (EPD) technique and utilized as a binder-free nanocomposite anode for LIBs. Further, the composition of MoS2@CMO nanofibers has also been optimized to attain better electronic and ionic conductivity. The morphological investigation revealed that the flakes of MoS2 nanoflowers are successfully and uniformly decorated over the CMO nanofibers' surface, forming a cactus-type morphology. As a binder-free nanocomposite LIB anode, CMOMS-7 (7 wt % MoS2@CMO) demonstrates a specific capacity of 674 mA h g-1 after 60 cycles at 50 mA g-1 and maintains a capacity of 454 mA h g-1 even after 300 cycles at 1000 mA g-1. Further, the good rate performance (102 mA h g-1 at 5000 mA g-1) of CMOMS-7 can be ascribed to the enhanced electrical conductivity provided by the metallic-phase MoS2. Moreover, the feasibility of CMOMS-7 is thoroughly investigated by using a full Li-ion cell incorporating a binder-free cathode of LiNi0.3Mn0.3Co0.3O2 (NMC). This configuration showcases an impressive energy density of 154 Wh kg-1. Thus, the hierarchical and aligned structure of CMO nanofibers combined with highly conductive MoS2 nanoflowers facilitates charge transportation within the composite electrodes. This synergistic effect significantly enhances the energy density of the conversion-based nanocomposites, making them highly promising anodes for advanced LIBs.

Electrophoretic Deposition for Lithium-Ion Battery Electrode Manufacture

Electrophoretic deposition (EPD) has received increasing attention as an alternative manufacturing approach to slurry casting for the production of battery and supercapacitor electrodes. This process is of relevance for industrial scalability as evidently seen in the current electrophoretic paints industry. Nevertheless, the reported work so far have only concentrated on thin films of electrophoretically deposited electrodes for energy storage. Here, the electrochemical performance of thick films (up to tens of μm) as lithium-ion battery electrodes produced by EPD is reported. A commercially sourced LiN1/3M1/3C1/3O2 (5 to 25 μm particle size) was used in this exemplary investigation. This work shows the production of binder-free high density active material (>90 %) electrodes. Coin cells were assembled and the battery performance was measured. Tests included: cyclic voltammetry, C-rate vs capacity, battery cycling and electrochemical impedance spectroscopy. Other investigations also studied: colloidal electrolyte formulation, electrode manufacture, microstructure characterisation and elemental mapping analysis. In short, EPD electrode manufacture can be applied as a platform technology for any battery and supercapacitor material, and the reported manufacturing processes and methodologies represent direct relevance to produce energy storage electrodes useful to practical applications.

3D Hierarchical Microballs Constructed by Intertwined MnO@N-doped Carbon Nanofibers towards Superior Lithium-Storage Properties

MnO is a promising high-capacity anode material for lithium-ion batteries (LIBs), but pristine material suffers short cycle life and poor rate capability, thus hindering the practical application. In this work, a new type of porous MnO microballs stringed with N-doped porous carbon (3DHB-MnO@NC) with a well-connected hierarchical three-dimensional network structure was prepared by the facile self-template method. The 3DHB-MnO@NC electrode can effectively promote the ion/electron transfer and buffer the large volume change of electrode during the electrochemical reaction. As the anode for LIBs, the 3DHB-MnO@NC possesses outstanding cycling performance (1247.7 mA h g^-1 after 90 cycles at 200 mA g^-1 ) and good rate capabilities (949.6 mA h g^-1 after 450 cycles at 1000 mA g^-1 ). The facile self-template method of the prepared 3DHB-MnO@NC composite paves a new way for practical applications of MnO in high performance LIBs.