Improving the Cyclic Reversibility of Layered Li-Rich Cathodes by Combining Oxygen Vacancies and Surface Fluorination

Layered-type Li-rich cathode materials have attracted significant attention for next-generation Li-ion batteries, but the advantage of their high capacity is eclipsed by their poor reversibility upon cycling. Irreversible oxygen redox activity and surface degradation have been deemed as the root cause and direct cause for their poor performance, respectively. We attempted to suppress surface degradation by inserting fluoride ions up to some depth on the surface. By fluorination with NH4HF2 after introducing a significant amount of oxygen vacancies in layered Li1.2Ni0.2Co0.2Mn0.4O2 by using CaH2 as a reducing agent, the reversible capacity reached 268 mAh/g, and the capacity retention after 100 cycles was about 99%. The scanning transmission electron microscopy-electron energy loss spectroscopy (STEM-EELS) technique revealed that, in contrast to directly fluorinated samples, our materials exhibit deeper fluorine signals besides surface signals, and hard X-ray photoelectron spectroscopy (HAXPES) patterns show ionic and covalent fluorine coordination. These results indicate that the combination of oxygen deficiency introduction and surface fluorination allows some F- ions to occupy near-surface oxygen vacancy sites rather than forming only a LiF layer on the surface, suggesting a new strategy to modify cathode materials for lithium-ion batteries.

Understanding and Control of Activation Process of Lithium-Rich Cathode Materials

Lithium-rich materials (LRMs) are among the most promising cathode materials toward next-generation Li-ion batteries due to their extraordinary specific capacity of over 250 mAh g−1 and high energy density of over 1 000 Wh kg−1. The superior capacity of LRMs originates from the activation process of the key active component Li2MnO3. This process can trigger reversible oxygen redox, providing extra charge for more Li-ion extraction. However, such an activation process is kinetically slow with complex phase transformations. To address these issues, tremendous effort has been made to explore the mechanism and origin of activation, yet there are still many controversies. Despite considerable strategies that have been proposed to improve the performance of LRMs, in-depth understanding of the relationship between the LRMs’ preparation and their activation process is limited. To inspire further research on LRMs, this article firstly systematically reviews the progress in mechanism studies and performance improving attempts. Then, guidelines for activation controlling strategies, including composition adjustment, elemental substitution and chemical treatment, are provided for the future design of Li-rich cathode materials. Based on these investigations, recommendations on Li-rich materials with precisely controlled Mn/Ni/Co composition, multi-elemental substitution and oxygen vacancy engineering are proposed for designing high-performance Li-rich cathode materials with fast and stable activation processes.

Graphical abstract

The “Troika” of composition adjustment, elemental substitution, and chemical treatment can drive the Li-rich cathode towards stabilized and accelerated activation.

Enhanced Electrochemical Capacity of Spherical Co-Free Li1.2 Mn0.6 Ni0.2 O2 Particles after a Water and Acid Treatment and its Influence on the Initial Gas Evolution Behavior

Li-rich layered oxides (LRLO) with specific energies beyond 900 Wh kg^-1 are one promising class of high-energy cathode materials. Their high Mn-content allows reducing both costs and the environmental footprint. In this work, Co-free Li_1.2 Mn_0.6 Ni_0.2 O₂ was investigated. A simple water and acid treatment step followed by a thermal treatment was applied to the LRLO to reduce surface impurities and to establish an artificial cathode electrolyte interface. Samples treated at 300 °C show an improved cycling behavior with specific first cycle capacities of up to 272 mAh g^-1 , whereas powders treated at 900 °C were electrochemically deactivated due to major structural changes of the active compounds. Surface sensitive analytical methods were used to characterize the structural and chemical changes compared to the bulk material. Online DEMS measurements were conducted to get a deeper understanding of the effect of the treatment strategy on O₂ and CO₂ evolution during electrochemical cycling.

Fluorinated Materials as Positive Electrodes for Li- and Na-Ion Batteries

Fluorine is known to be a key element for various components of batteries since current electrolytes rely on Li-ion salts having fluorinated ions and electrode binders are mainly based on fluorinated polymers. Metal fluorides or mixed anion metal fluorides (mainly oxyfluorides) have also gained a substantial interest as active materials for the electrode redox reactions. In this review, metal fluorides for cathodes are considered; they are listed according to the dimensionality of the metal fluoride subnetwork. The synthesis conditions and the crystal structures are described; the electrochemical properties are briefly indicated, and the nature of the electron transport agent is noted. We stress the crucial importance of the elaboration processes to induce the presence of cation disorders, of anion substitutions (mainly F-/O2- or F-/OH-) or vacancies. Finally, we show that an accurate structural characterization is a key step to enable enhanced material performances to overcome several lasting roadblocks, namely the large irreversible capacity and poor energy efficiency that are frequently encountered.

Improved Electrochemical Behavior and Thermal Stability of Li and Mn-Rich Cathode Materials Modified by Lithium Sulfate Surface Treatment

High-energy cathode materials that are Li- and Mn-rich lithiated oxides—for instance, 0.35Li2MnO3.0.65LiNi0.35Mn0.45Co0.20O2 (HE-NCM)—are promising for advanced lithium-ion batteries. However, HE-NCM cathodes suffer from severe degradation during cycling, causing gradual capacity loss, voltage fading, and low-rate capability performance. In this work, we applied an effective approach to creating a nano-sized surface layer of Li2SO4 on the above material, providing mitigation of the interfacial side reactions while retaining the structural integrity of the cathodes upon extended cycling. The Li2SO4 coating was formed on the surface of the material by mixing it with nanocrystalline Li2SO4 and annealing at 600 °C. We established enhanced electrochemical behavior with ~20% higher discharge capacity, improved charge-transfer kinetics, and higher rate capability of HE-NCM cathodes due to the presence of the Li2SO4 coating. Online electrochemical mass spectrometry studies revealed lower CO2 and H2 evolution in the treated samples, implying that the Li2SO4 layer partially suppresses the electrolyte degradation during the initial cycle. In addition, a ~28% improvement in the thermal stability of the Li2SO4-treated samples in reactions with battery solution was also shown by DSC studies. The post-cycling analysis allowed us to conclude that the Li2SO4 phase remained on the surface and retained its structure after 100 cycles.

Formation of LiF Surface Layer During Direct Fluorination of High-Capacity Co-Free Disordered Rocksalt Cathodes

Disordered rocksalt (DRX) cathodes have attracted interest due to their high capacity and compositional flexibility (e.g., Co-free chemistries). However, the sloping voltage profile and gradual capacity fade during cycling have hindered the widespread adoption of these materials. Simulations predict that fluorine substitution in DRX cathodes will improve their capacity, rate performance, and cyclability. In this study, we use a fluidized bed reactor to fluorinate a model Li-rich DRX composition (Li_1.15Ni_0.375Ti_0.375Mo_0.1O₂, NTMO) to investigate how fluorine content impacts the cathode's structure and electrochemical performance. Instead of substituting O with F to form oxyfluoride phases, direct fluorination of DRX cathodes leads to the formation of LiF surface films, which improves the specific energy and capacity retention. This study demonstrates the feasibility of direct fluorination to improve the electrochemical performance of high-voltage cathodes by tuning the material's surface chemistry.

Electrochemical Activation of Li2MnO3 Electrodes at 0 °C and Its Impact on the Subsequent Performance at Higher Temperatures

This work continues our systematic study of Li- and Mn- rich cathodes for lithium-ion batteries. We chose Li₂MnO₃ as a model electrode material with the aim of correlating the improved electrochemical characteristics of these cathodes initially activated at 0 °C with the structural evolution of Li₂MnO₃, oxygen loss, formation of per-oxo like species (O₂²⁻) and the surface chemistry. It was established that performing a few initial charge/discharge (activation) cycles of Li₂MnO₃ at 0 °C resulted in increased discharge capacity and higher capacity retention, and decreased and substantially stabilized the voltage hysteresis upon subsequent cycling at 30 °C or at 45 °C. In contrast to the activation of Li₂MnO₃ at these higher temperatures, Li₂MnO₃ underwent step-by-step activation at 0 °C, providing a stepwise traversing of the voltage plateau at >4.5 V during initial cycling. Importantly, these findings agree well with our previous studies on the activation at 0 °C of 0.35Li₂MnO₃·0.65Li[Mn_0.45Ni_0.35Co_0.20]O₂ materials. The stability of the interface developed at 0 °C can be ascribed to the reduced interactions of the per-oxo-like species formed and the oxygen released from Li₂MnO₃ with solvents in ethylene carbonate–methyl-ethyl carbonate/LiPF₆ solutions. Our TEM studies revealed that typically, upon initial cycling both at 0 °C and 30 °C, Li₂MnO₃ underwent partial structural layered-to-spinel (Li₂Mn₂O₄) transition.

Fluorine-Doped LiNi0.8Mn0.1Co0.1O2 Cathode for High-Performance Lithium-Ion Batteries

For advanced lithium-ion batteries, LiNixCoyMnzO2 (x + y + z = 1) (NCM) cathode materials containing a high nickel content have been attractive because of their high capacity. However, to solve severe problems such as cation mixing, oxygen evolution, and transition metal dissolution in LiNi0.8Co0.1Mn0.1O2 cathodes, in this study, F-doped LiNi0.8Co0.1Mn0.1O2 (NCMF) was synthesized by solid-state reaction of a NCM and ammonium fluoride, followed by heating process. From X-ray diffraction analysis and X-ray photoelectron spectroscopy, the oxygen in NCM can be replaced by F− ions to produce the F-doped NCM structure. The substitution of oxygen with F− ions may produce relatively strong bonds between the transition metal and F and increase the c lattice parameter of the structure. The NCMF cathode exhibits better electrochemical performance and stability in half- and full-cell tests compared to the NCM cathode.

Modification of Li- and Mn-Rich Cathode Materials via Formation of the Rock-Salt and Spinel Surface Layers for Steady and High-Rate Electrochemical Performances

We demonstrate a novel surface modification of Li- and Mn-rich cathode materials 0.33Li₂MnO₃·0.67LiNi_0.4Co_0.2Mn_0.4O₂ for lithium-ion batteries (high-energy Ni-Co-Mn oxides, HE-NCM) via their heat treatment with trimesic acid (TA) or terephthalic acid at 600 °C under argon. We established the optimal regimes of the treatment-the amounts of HE-NCM, acid, temperature, and time-resulting in a significant improvement of the electrochemical behavior of cathodes in Li cells. It was shown that upon treatment, some lithium is leached out from the surface, leading to the formation of a surface layer comprising rock-salt-like phase Li_0.4Ni_1.6O₂. The analysis of the structural and surface studies by X-ray diffraction, transmission electron microscopy, and X-ray photoelectron spectroscopy confirmed the formation of the above surface layer. We discuss the possible reactions of HE-NCM with the acids and the mechanism of the formation of the new phases, Li_0.4Ni_1.6O₂ and spinel. The electrochemical characterizations were performed by testing the materials versus Li anodes at 30 °C. Importantly, the electrochemical results disclose significantly improved cycling stability (much lower capacity fading) and high-rate performance for the treated materials compared to the untreated ones. We established a lower evolution of the voltage hysteresis with cycling for the treated cathodes compared to that for the untreated ones. Thermal studies by differential scanning calorimetry also demonstrated lower (by ∼32%) total heat released in the reactions of the materials treated with fluoroethylene carbonate (FEC)-dimethyl carbonate (DEC)/LiPF₆ electrolyte solutions, thus implying their significant surface stabilization because of the surface treatment. It was established by a postmortem analysis after 400 cycles that a lower amount of transition-metal cations dissolved (especially Ni) and a reduced number of surface cracks were formed for the 2 wt % TA-treated HE-NCMs compared to the untreated ones. We consider the proposed method of surface modification as a simple, cheap, and scalable approach to achieve a steady and superior electrochemical performance of HE-NCM cathodes.