Synthesis, Characterization, and Use of NbV/CeIV-Mixed Oxides in the Direct Carboxylation of Ethanol by using Pervaporation Membranes for Water Removal

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

Sustainable Synthesis of Dimethyl- and Diethyl Carbonate from CO2 in Batch and Continuous Flow-Lessons from Thermodynamics and the Importance of Catalyst Stability

Equilibrium conversions for the direct condensation of MeOH and EtOH with CO₂ to give dimethyl- and diethyl carbonate, respectively, have been calculated over a range of experimentally relevant conditions. The validity of these calculations has been verified in both batch and continuous flow experiments over a heterogeneous CeO₂ catalyst. Operating under optimized conditions of 140 °C and 200 bar CO₂, record productivities of 235 mmol/L·h DMC and 241 mmol/L·h DEC have been achieved using neat alcohol dissolved in a continuous flow of supercritical CO₂. Using our thermodynamic model, we show that to achieve maximum product yield, both dialkyl carbonates and water should be continuously removed from the reactor instead of the conventionally used strategy of removing water alone, which is much less efficient. Catalyst stability rather than activity emerges as the prime limiting factor and should thus become the focus of future catalyst development.

Catalytic CO2 esterification with ethanol for the production of diethyl carbonate using optimized CeO2 as catalyst

The direct conversion of (bio)ethanol and CO₂ is a promising route to diethyl carbonate (DEC) using CeO₂ from optimized catalyst synthesis procedure and cheap reactants originating from renewable resources in bioethanol production.

Discovery of very active catalysts for methanol carboxylation into DMC by screening of a large and diverse catalyst library

The direct synthesis of dimethyl carbonate from methanol and CO₂ is particularly attractive as it provides a green alternative to other routes while allowing CO₂ conversion.

Monomeric alkoxide and alkylcarbonate complexes of nickel and palladium stabilized with the iPrPCP pincer ligand: a model for the catalytic carboxylation of alcohols to alkyl carbonates

Monomeric alkoxo complexes of the type [(iPrPCP)M-OR] (M = Ni or Pd; R = Me, Et, CH2CH2OH; iPrPCP = 2,6-bis(diisopropylphosphino)phenyl) react rapidly with CO2 to afford the corresponding alkylcarbonates [(iPrPCP)M-OCOOR]. We have investigated the reactions of these compounds as models for key steps of catalytic synthesis of organic carbonates from alcohols and CO2. The MOCO-OR linkage is kinetically labile, and readily exchanges the OR group with water or other alcohols (R'OH), to afford equilibrium mixtures containing ROH and [(iPrPCP)M-OCOOH] (bicarbonate) or [(iPrPCP)M-OCOOR'], respectively. However, [(iPrPCP)M-OCOOR] complexes are thermally stable and remain indefinitely stable in solution when these are kept in sealed vessels. The constants for the exchange equilibria have been interpreted, showing that CO2 insertion into M-O bonds is thermodynamically more favorable for M-OR than for M-OH. Alkylcarbonate complexes [(iPrPCP)M-OCOOR] fail to undergo nucleophilic attack by ROH to yield organic carbonates ROCOOR, either intermolecularly (using neat ROH solvent) or in intramolecular fashion (e.g., [(iPrPCP)M-OCOOCH2CH2OH]). In contrast, [(iPrPCP)M-OCOOMe] complexes react with a variety of electrophilic methylating reagents (MeX) to afford dimethylcarbonate and [(iPrPCP)M-X]. The reaction rates increase in the order X = OTs < IMe ≪ OTf and Ni < Pd. These findings suggest that a suitable catalyst design should combine basic and electrophilic alcohol activation sites in order to perform alkyl carbonate syntheses via direct alcohol carboxylation.

Recent advances in dialkyl carbonates synthesis and applications

Dialkyl carbonates are important organic compounds and chemical intermediates with the label of "green chemicals" due to their moderate toxicity, biodegradability for human health and environment. Indeed, owing to their unique physicochemical properties and versatility as reagents, a variety of phosgene-free processes derived from CO or CO2 have been explored for the synthesis of dialkyl carbonates. In this critical review, we highlight the recent achievements (since 1997) in the synthesis of dialkyl carbonates based on CO and CO2 utilization, particularly focusing on the catalyst design and fabrication, structure-function relationship, catalytic mechanisms and process intensification. We also provide an overview regarding the applications of dialkyl carbonates as fuel additives, solvents and reaction intermediates (i.e. alkylating and carbonylating agents). Additionally, this review puts forward the substantial challenges and opportunities for future research associated with dialkyl carbonates.

New efficient and recyclable catalysts for the synthesis of di- and tri-glycerol carbonates

Mixed oxides have been used for the conversion of glycerol into DGDC and DGTC using either DMC or urea.

Continuous synthesis of diethyl carbonate from ethanol and CO2 over Ce–Zr–O catalysts

Continuous synthesis of diethyl carbonate from ethanol and CO₂ at the reaction equilibrium level is possible at low contact times.

Synthesis of diethylcarbonate by ethanolysis of urea catalysed by heterogeneous mixed oxides

New Zn- and Ca-based mixed oxides have been tested in the ethanolysis of urea.

Cerium-based binary and ternary oxides in the transesterification of dimethylcarbonate with phenol

Diphenyl carbonate (DPC) plays a key role in phosgene-free carbonylation processes. It can be produced by transesterification of dimethyl carbonate (DMC) with phenol in the presence of catalysts. Methyl phenyl carbonate (MPC) is first produced that is then converted into DPC by either disproportionation or further transesterification with phenol. Cerium-based bimetallic oxides (with the heterometal being niobium, iron, palladium, or aluminum) are used as catalysts in the transesterification of DMC to synthesize MPC. The catalytic activity is affected by the type and concentration of the heterometal. XPS, IR and elementary analyses are employed to characterize the new catalysts. Differently from pure oxides, the mixed oxides produce a significant increase of the conversion and selectivity towards MPC.

Catalytic CO2conversion to organic carbonates with alcohols in combination with dehydration system

This perspective highlights the direct synthesis of organic carbonates from CO₂and alcohols combined with dehydration systems.

Boosted CO2 reaction with methanol to yield dimethyl carbonate over Mg-Al hydrotalcite-silica lyogels

Nonimmobilized and immobilized Mg-Al hydrotalcite-like materials on silica lyogels were prepared and activated by calcination to be tested as catalysts in the direct carboxylation reaction of methanol. The HTs supported on silica lyogels showed an important improvement and high stability in the direct synthesis reaction of DMC from CO2 and MeOH.

Catalytic synthesis of hydroxymethyl-2-oxazolidinones from glycerol or glycerol carbonate and urea

Oxazolidinones have been synthesized by reacting glycerol carbonate or glycerol with urea in the presence of γ-Zr phosphate as a catalyst. The conversion yield of the polyol or its carbonate depends on the temperature. Below 408 K the selectivity is 100 % with a conversion of up to 25 %, whereas increasing the temperature means that conversion yield grows, but the selectivity decreases, which makes the separation process more difficult. Starting from glycerol carbonate, two isomers, 6 and 6', are formed with a quasi 1:1 molar ratio because urea can attack the carbonate moiety on both sides of the carboxylic CO moiety. From glycerol the formation of the 6' isomer is preferred: the ratio of 6'/6 is close to 7. The oxazolidinones formed act as templates because they interact through hydrogen bonding with glycerol. The intensity of the interaction depends on the 6 or 6' isomer: DFT calculations showed that the energy was 22.6 kcal mol(-1) for 6-oxazolidinone and 25.7 kcal mol(-1) for 6'-oxazolidinone.