Mesoporous Cu-Ce-Ox Solid Solutions from Spray Pyrolysis for Superior Low-Temperature CO Oxidation

Efficient optimization of the synthetic conditions for aerosol-assisted high-quality mesoporous CeO2 powders

The morphology of surfactant-assisted mesoporous metal oxides was tuned to obtain high surface-area particles by utilizing the synthetic conditions for fabricating transparent thin films through an evaporation-induced self-assembly (EISA) process. For investigating their potential applications, especially for designing heterogeneous catalysts, mesoporous metal oxides should be obtained in powder forms; however, a serious limitation associated with their reproducibility persists. Herein, along with a rapid optimization approach, starting from determining and improving chemical composition for the fabrication of mesoporous metal oxide films, an advanced approach to obtain highly porous metal oxide powders is presented using a temperature-controlled spray-drying process with step-by-step but smooth optimization by combining several EISA processes, involving the utilization of a precursor solution optimized for a slow-drying process in the case of ceria (CeO2) using poly(styrene)-block-poly(ethylene oxide) (PS-b-PEO).

Catalytic CO Oxidation on the Cu+-Ov-Ce3+ Interface Constructed by an Electrospinning Method for Enhanced CO Adsorption at Low Temperature

It is crucial to eliminate CO emissions using non-noble catalysts. Cu-based catalysts have been widely applied in CO oxidation, but their activity and stability at low temperatures are still challenging. This study reports the preparation and application of an efficient copper-doped ceria electrospun fiber catalyst prepared by a facile electrospinning method. The obtained 10Cu-Ce fiber catalyst achieved complete CO oxidation at a temperature as low as 90 °C. However, a reference 10Cu/Ce catalyst prepared by the impregnation method needed 110 °C to achieve complete CO oxidation under identical reaction conditions. Asymmetric oxygen vacancies (ASOV) at the interface between copper and cerium were constructed, to effectively absorb gas molecules involved in the reaction, leading to the enhanced oxidation of CO. The exceptional ability of the 10Cu-Ce catalyst to adsorb CO is attributed to its unique structure and surface interaction phase Cu+-Ov-Ce3+, as demonstrated by a series of characterizations and DFT calculations. This novel approach of using electrospinning offers a promising technique for developing low-temperature and non-noble metal-based catalysts.

Atomically Incorporating Ni into Mesoporous CeO2 Matrix via Synchronous Spray-Pyrolysis as Efficient Noble-Metal-Free Catalyst for Low-Temperature CO Oxidation

Low-temperature catalytic CO oxidation is an important chemical process in versatile applications, such as the H₂ utilization for low-temperature H₂ air fuel cells. Pt-group metal catalysts are efficient but highly cost-consuming. This work demonstrates an excellent and sixpenny catalyst with earth-abundant Ni and Ce, in which Ni ions are atomically incorporated into the CeO₂ matrix (Ni-Ce-O_x) by synchronous spray-pyrolysis (SSP) of mixture nitrates of Ni and Ce. The Ni-Ce-O_x catalyst presents a mesoporous structure. Revealed by a model reaction of 1% CO, 1% O₂, and 98% balance He at a space velocity of 13,200 mL/g_cat/h, Ni-Ce-O_x catalysts display a typical volcano-shaped relationship between reactivity and Ni incorporation amount. The optimized Ni incorporation appears with a high Ni/Ce atomic ratio of 0.25, endowing the T₅₀ (temperature corresponding to a CO conversion of 50%), which is lower-shifted by 165 °C than that of pristine CeO₂ (266 °C). The density functional theory (DFT) calculations further indicate that the much-reduced oxygen vacancy formation energy at Ni-Ce single-atom sites boosted the adsorption activation of the CO molecule and therefore promoted the CO oxidation process. Besides, the₂ Ni-Ce-O_x from the SSP method presents better performance than the counterparts from immersion and hydrothermal methods. This work paves a way to access efficient noble-metal-free catalysts for low-temperature CO oxidation.

Biomimetic Tremelliform Ultrathin MnO2/CuO Nanosheets on Kaolinite Driving Superior Catalytic Oxidation: An Example of CO

Highly efficient three-dimensional (3D) kaolinite/MnO₂-CuO (KM@CuO-NO₃) catalysts were synthesized by a mild biomimetic strategy. Kaolinite flakes were uniformly wrapped by ultrathin tremelliform MnO₂ nanosheets with thicknesses of around 1.0-1.5 nm. Si-O and Al-O groups in kaolinite hosted MnO₂ nanosheets to generate a robust composite structure. The ultrathin MnO₂ lamellar structure exhibited excellent stability even after calcination above 350 °C. Kaolinite/MnO₂ exhibited abundant edges, sharp corners, and interconnected diffusion channels, which are superior to the common stacked structure. Open channels guaranteed fast transportation and migration of CO and O₂ during CO oxidation. The synthesized KM@CuO-NO₃ achieved a 90% CO conversion efficiency at a relatively low temperature (110 °C). Furthermore, the abundant oxygen vacancies on KM@CuO-NO₃ assisted the adsorption and activation of oxygen species and thus enhanced the oxygen mobility and reactivity in the catalytic process. The mechanism results suggest that CuO introduced to the catalyst not only acted as CO active sites but also weakened the Mn-O bond, subsequently improved the mobilities of the oxygen species, which was found to contribute to its high activity for CO oxidation. This study provides new conceptual insights into rationally regulating structural assembly between transition metal oxides and natural minerals for high-performance catalysis reactions.

Boosting the Activity of Single-Atom Pt1/CeO2 via Co Doping for Low-Temperature Catalytic Oxidation of CO

The properties of supports have a significant effect on the activity of noble metal single atoms. In this work, Co-doped CeO₂-supported single-atom Pt catalysts (Pt₁/Co-CeO₂) have been acquired by a synchronous pyrolysis/deposition route and demonstrated to promote low-temperature oxidation of CO. Revealed by a model reaction of 1% CO + 1% O₂ + 98% He at a space velocity of 12,000 mL/g_cat/h, CO conversion (100 °C) acquired on a (0.5% Pt)/(10% Co-CeO₂) catalyst (36.6%) was 3.6 and 4.9 times those of 0.5% Pt/CeO₂ (10.0%) and 10% Co-CeO₂ (7.4%) catalysts and 2.1 times that of their conversion sum (17.4%), confirming the positive role of the Co dopant in boosting the low-temperature oxidation of CO. The consistent results are also verified in the comparison of Pt₁/Co-ZnO with Pt₁/ZnO and Pt₁/Co-Al₂O₃ with Pt₁/Al₂O₃. In addition, the activity of single-atom Pt₁/Co-CeO₂ catalysts can be facilely modified by changing the loading of Pt and/or doping amount of Co. These reasonable data will provide a methodology to access more applicable catalysts for CO oxidation at low temperature.

Stabilizing Cu2+ Ions by Solid Solutions to Promote CO2 Electroreduction to Methane

Copper is the only metal catalyst that can perform the electrocatalytic CO₂ reduction reaction (CRR) to produce hydrocarbons and oxygenates. Its surface oxidation state determines the reaction pathway to various products. However, under the cathodic potential of CRR conditions, the chemical composition of most Cu-based catalysts inevitably undergoes electroreduction from Cu²⁺ to Cu⁰ or Cu¹⁺ species, which is generally coupled with phase reconstruction and the formation of new active sites. Since the initial Cu²⁺ active sites are hard to retain, there have been few studies about Cu²⁺ catalysts for CRR. Herein we propose a solid-solution strategy to stabilize Cu²⁺ ions by incorporating them into a CeO₂ matrix, which works as a self-sacrificing ingredient to protect Cu²⁺ active species. In situ spectroscopic characterization and density functional theory calculations reveal that compared with the conventionally derived Cu catalysts with Cu⁰ or Cu¹⁺ active sites, the Cu²⁺ species in the solid solution (Cu-Ce-O_x) can significantly strengthen adsorption of the *CO intermediate, facilitating its further hydrogenation to produce CH₄ instead of dimerization to give C₂ products. As a result, different from most of the other Cu-based catalysts, Cu-Ce-O_x delivered a high Faradaic efficiency of 67.8% for CH₄ and a low value of 3.6% for C₂H₄.

Hybrid chemoenzymatic heterogeneous catalyst prepared in one step from zeolite nanocrystals and enzyme-polyelectrolyte complexes

The combination of inorganic heterogeneous catalysts and enzymes, in so-called hybrid chemoenzymatic heterogeneous catalysts (HCEHCs), is an attractive strategy to effectively run chemoenzymatic reactions. Yet, the preparation of such bifunctional materials remains challenging because both the inorganic and the biological moieties must be integrated in the same solid, while preserving their intrinsic activity. Combining an enzyme and a zeolite, for example, is complicated because the pores of the zeolite are too small to accommodate the enzyme and a covalent anchorage on the surface is often ineffective. Herein, we developed a new pathway to prepare a nanostructured hybrid catalyst built from glucose oxidase and TS-1 zeolite. Such hybrid material can catalyse the in situ biocatalytic formation of H₂O₂, which is subsequently used by the zeolite to trigger the epoxidation of allylic alcohol. Starting from an enzymatic solution and a suspension of zeolite nanocrystals, the hybrid catalyst is obtained in one step, using a continuous spray drying method. While enzymes are expectedly unable to resist the conditions used in spray drying (temperature, shear stress, etc.), we leverage on the preparation of "enzyme-polyelectrolyte complexes" (EPCs) to increase the enzyme stability. Interestingly, the use of EPCs also prevents enzyme leaching and appears to stabilize the enzyme against pH changes. We show that the one-pot preparation by spray drying gives access to hybrid chemoenzymatic heterogeneous catalysts with unprecedented performance in the targeted chemoenzymatic reaction. The bifunctional catalyst performs much better than the two catalysts operating as separate entities. We anticipate that this strategy could be used as an adaptable method to prepare other types of multifunctional materials starting from a library of functional nanobuilding blocks and biomolecules.

Titania supported synergistic palladium single atoms and nanoparticles for room temperature ketone and aldehydes hydrogenation

Selective reduction of ketone/aldehydes to alcohols is of great importance in green chemistry and chemical engineering. Highly efficient catalysts are still demanded to work under mild conditions, especially at room temperature. Here we present a synergistic function of single-atom palladium (Pd₁) and nanoparticles (Pd_NPs) on TiO₂ for highly efficient ketone/aldehydes hydrogenation to alcohols at room temperature. Compared to simple but inferior Pd₁/TiO₂ and Pd_NPs/TiO₂ catalysts, more than twice activity enhancement is achieved with the Pd_1+NPs/TiO₂ catalyst that integrates both Pd₁ and Pd NPs on mesoporous TiO₂ supports, obtained by a simple but large-scaled spray pyrolysis route. The synergistic function of Pd₁ and Pd_NPs is assigned so that the partial Pd₁ dispersion contributes enough sites for the activation of C=O group while Pd_NPs site boosts the dissociation of H₂ molecules to H atoms. This work not only contributes a superior catalyst for ketone/aldehydes hydrogenation, but also deepens the knowledge on their hydrogenation mechanism and guides people to engineer the catalytic behaviors as needed.

Recent progress in use and observation of surface hydrogen migration over metal oxides

Hydrogen migration over a metal oxide surface is an extremely important factor governing the activity and selectivity of various heterogeneous catalytic reactions. Passive migration of hydrogen governed by a concentration gradient is called hydrogen spillover, which has been investigated broadly for a long time. Recently, well-fabricated samples and state-of-the-art measurement techniques such as operando spectroscopy and electrochemical analysis have been developed, yielding findings that have elucidated the migration mechanism and novel utilisation of hydrogen spillover. Furthermore, great attention has been devoted to surface protonics, which is hydrogen migration activated by an electric field, as applicable for novel low-temperature catalysis. This article presents an overview of catalysis related to hydrogen hopping, sophisticated analysis techniques for hydrogen migration, and low-temperature catalysis using surface protonics.