Kinetic Considerations on Thermophilic Digestion of Maize Silage at Different Feeding Modes

Demand-oriented biogas production to cover residual load of an electricity self-sufficient community using a simple kinetic model

Flexible biogas production can enable demand-oriented energy supply without the need for expensive gas storage expansions, but poses challenges to the stability of the anaerobic digestion (AD) process. In this work, biogas production of laboratory-scale AD of maize silage and sugar beets was optimized to cover the residual load of an electricity self-sufficient community using a simple process model based on first-order kinetics. Experiments show a good agreement between biogas demand, predicted, and measured biogas production. By optimizing biogas conversion schedules based on the measured gas production, a gas storage capacity of 7-8 h was identified for maximum flexibility, which corresponds to typical gas storage sizes at industrial biogas plants in Germany. Various stability indicators were continuously monitored and proved resilient process conditions. These results demonstrate that demand-oriented biogas production using model predictive control is a promising approach to enable existing biogas plants to provide balancing energy.

Sugar beet silage as highly flexible feedstock for on demand biogas production

On demand biogas production is a great option to complement solar and wind power for the energy revolution. Alternatives like feedstock management are important in order to avoid expensive and complex adjustments for gas storage systems. The use of sugar beet silage (S) is a good option because it mainly contains carbohydrates that are easily degradable. Anaerobic digestion was performed for 63 days in four completely stirred tank reactors (CSTR) with different ratios of maize silage (M) and S. M given every hour was used as a base load for the fermentation and S was given two times a day every 12h. Biogas and methane production rates were measured every 5min in order to achieve data with high resolution. Also, pH value, VFA/TIC values and volatile fatty acids were measured during the experiment. The process remained stable in CSTR1 (M:S1:0), CSTR2 (M:S6:1) and CSTR3 (M:S3:1). Instabilities occurred in CSTR4 (M:S1:3) after an operation time of 33 days. Nevertheless, methane yields more than doubled for CSTR3 within 5min after the input of S. Use of sugar beet as a feedstock for biogas production is a further application for this agricultural commodity.

Flexible biogas production for demand-driven energy supply--feeding strategies and types of substrates

Purpose of this work was the evaluation of demand driven biogas production. In laboratory-scale experiments it could be demonstrated that with diurnal flexible feeding and specific combination of substrates with different degradation kinetics biogas can be produced highly flexible in CSTR systems. Corresponding to the feedings the diurnal variation leads to alternations of the methane, carbon dioxide and acid concentrations as well as the pH-value. The long-time process stability was not negatively affected by the dynamic feeding regime at high OLRs of up to 6 kg VS m(-3) d(-1). It is concluded that the flexible gas production can give the opportunity to minimize the necessary gas storage capacity which can save investments for non-required gas storage at site.