Poly(propylencarbonat) aus Kohlendioxid: Herausforderungen für eine großtechnische Umsetzung

DMC-Mediated Copolymerization of CO2 and PO—Mechanistic Aspects Derived from Feed and Polymer Composition

The influence of composition of liquid phase on composition of poly(propylene ether carbonates) in the copolymerization of CO2 with propylene oxide (PO), mediated by a zinc chloride cobalt double metal cyanide, was monitored by FT-IR/CO2 uptake/size exclusion chromatography in batch and semi-batch mode. The ratio of mol fractions of carbonate to ether linkages F (~0.15) was found virtually independent on the feed between 60 and 120 °C. The presence of CO2 lowers the catalytic activity but yields more narrowly distributed poly(propylene ether carbonates). Hints on diffusion and chemistry-related restrictions were found underlying, broadening the distribution. The incorporation of CO2 seems to proceed in a metal-based insertion chain process, ether linkages are generated stepwise after external nucleophilic attack. The presence of amines resulted in lower activities and no change in F. An exchange of chloride for nitrate in the catalyst led to a higher F of max. 0.45. The observations are interpreted in a mechanistic scheme, comprising surface-base-assisted nucleophilic attack of external weak nucleophiles and of mobile surface-bound carboxylato entities on activated PO in competition to protonation of surface-bound alkoxide intermediates by poly(propylene ether carbonate) glycols or by surface-bound protons. Basic entities on the catalyst may promote CO2 incorporation.

Catalytic Chain Transfer Copolymerization of Propylene Oxide and CO2 using Zinc Glutarate Catalyst

Oligo and poly(propylene ether carbonate)-polyols with molecular weights from 0.8 to over 50 kg/mol and with 60-92 mol % carbonate linkages were synthesized by chain transfer copolymerization of carbon dioxide (CO2) and propylene oxide (PO) mediated by zinc glutarate. Online-monitoring of the polymerization revealed that the CTA controlled copolymerization has an induction time which is resulting from reversible catalyst deactivation by the CTA. Latter is neutralized after the first monomer additions. The outcome of the chain transfer reaction is a function of the carbonate content, i. e. CO2 pressure, most likely on account of differences in mobility (diffusion) of the various polymers. Melt viscosities of poly(ether carbonate)diols with a carbonate content between 60 and 92 mol % are reported as function of the molecular weight, showing that the mobility is higher when the ether content is higher. The procedure of PO/CO2 catalytic chain copolymerization allows tailoring the glass temperature and viscosity.

Indium Catalysts for Low-Pressure CO2/Epoxide Ring-Opening Copolymerization: Evidence for a Mononuclear Mechanism?

The alternating copolymerization of CO₂/epoxides is a useful means to incorporate high levels of carbon dioxide into polymers. The reaction is generally proposed to occur by bimetallic or bicomponent pathways. Here, the first indium catalysts are presented, which are proposed to operate by a distinct mononuclear pathway. The most active and selective catalysts are phosphasalen complexes, which feature ligands comprising two iminophosphoranes linked to sterically hindered ortho-phenolates. The catalysts are active at 1 bar pressure of carbon dioxide and are most effective without any cocatalyst. They show low-pressure activity (1 bar pressure) and yield polymer with high carbonate linkage selectivity (>99%) and isoselectivity ( P_m > 70%). Using these complexes, it is also possible to isolate and characterize key catalytic intermediates, including the propagating indium alkoxide and carbonate complexes that are rarely studied. The catalysts are mononuclear under polymerization conditions, and the key intermediates show different coordination geometries: the alkoxide complex is pentacoordinate, while the carbonate is hexacoordinate. Kinetic analyses reveal a first-order dependence on catalyst concentration and are zero-order in carbon dioxide pressure; these findings together with in situ spectroscopic studies underpin the mononuclear pathway. More generally, this research highlights the future opportunity for other homogeneous catalysts, featuring larger ionic radius metals and new ligands, to operate by mononuclear mechanisms.

Zinc glutarate-mediated copolymerization of CO2 and PO – parameter studies using design of experiments

Parameter studies of the PO/CO₂-copolymerization revealed the importance of the surface coverage of a nanoscopic ZnGA catalyst.

Catalysts for CO2/epoxide ring-opening copolymerization

This article summarizes and reviews recent progress in the development of catalysts for the ring-opening copolymerization of carbon dioxide and epoxides. The copolymerization is an interesting method to add value to carbon dioxide, including from waste sources, and to reduce pollution associated with commodity polymer manufacture. The selection of the catalyst is of critical importance to control the composition, properties and applications of the resultant polymers. This review highlights and exemplifies some key recent findings and hypotheses, in particular using examples drawn from our own research.

Ring-opening copolymerization (ROCOP): synthesis and properties of polyesters and polycarbonates

This feature article highlights the opportunities presented by ring-opening copolymerization (ROCOP) as a controlled route to prepare polyesters and polycarbonates.