Ammonia Decomposition in the Process Chain for a Renewable Hydrogen Supply

Unveiling the Structure-Property Relationship of MgO-Supported Ni Ammonia Decomposition Catalysts from Bulk to Atomic Structure by In Situ/Operando Studies

Ammonia is currently being studied intensively as a hydrogen carrier in the context of the energy transition. The endothermic decomposition reaction requires the use of suitable catalysts. In this study, transition metal Ni on MgO as a support is investigated with respect to its catalytic properties. The synthesis method and the type of activation process contribute significantly to the catalytic properties. Both methods, coprecipitation (CP) and wet impregnation (WI), lead to the formation of Mg1-xNixO solid solutions as catalyst precursors. X-ray absorption studies reveal that CP leads to a more homogeneous distribution of Ni2+ cations in the solid solution, which is advantageous for a homogeneous distribution of active Ni catalysts on the MgO support. Activation in hydrogen at 900 °C reduces nickel, which migrates to the support surface and forms metal nanoparticles between 6 nm (CP) and 9 nm (WI), as shown by ex situ STEM. Due to the homogeneously distributed Ni2+ cations in the solid solution structure, CP samples are more difficult to activate and require harsher conditions to reduce the Ni. The combination of in situ X-ray diffraction (XRD) and operando total scattering experiments allows a structure-property investigation of the bulk down to the atomic level during the catalytic reaction. Activation in H2 at 900 °C for 2 h leads to the formation of large Ni particles (20-30 nm) for the samples synthesized by the WI method, whereas Ni stays significantly smaller for the CP samples (10-20 nm). Sintering has a negative influence on the catalytic conversion of the WI samples, which is significantly lower compared to the conversion observed for the CP samples. Interestingly, metallic Ni redisperses during cooling and becomes invisible for conventional XRD but can still be detected by total scattering methods. The conditions of activation in NH3 at 650 °C are not suitable to form enough reduced Ni nanoparticles from the solid solution and are, therefore, not a suitable activation procedure. The activity steadily increases in the samples activated at 650 °C in NH3 (Group 1) compared to the samples activated at 650 °C in H2 and then reaches the best activity in the samples activated at 900 °C in H2. Only the combination of complementary in situ and ex situ characterization methods provides enough information to identify important structure-property relationships among these promising ammonia decomposition catalysts.

Green Hydrogen Production through Ammonia Decomposition Using Non-Thermal Plasma

Liquid hydrogen carriers will soon play a significant role in transporting energy. The key factors that are considered when assessing the applicability of ammonia cracking in large-scale projects are as follows: high energy density, easy storage and distribution, the simplicity of the overall process, and a low or zero-carbon footprint. Thermal systems used for recovering H2 from ammonia require a reaction unit and catalyst that operates at a high temperature (550-800 °C) for the complete conversion of ammonia, which has a negative effect on the economics of the process. A non-thermal plasma (NTP) solution is the answer to this problem. Ammonia becomes a reliable hydrogen carrier and, in combination with NTP, offers the high conversion of the dehydrogenation process at a relatively low temperature so that zero-carbon pure hydrogen can be transported over long distances. This paper provides a critical overview of ammonia decomposition systems that focus on non-thermal methods, especially under plasma conditions. The review shows that the process has various positive aspects and is an innovative process that has only been reported to a limited extent.

Reducing Iron Oxide with Ammonia: A Sustainable Path to Green Steel

Iron making is the biggest single cause of global warming. The reduction of iron ores with carbon generates about 7% of the global carbon dioxide emissions to produce ≈1.85 billion tons of steel per year. This dramatic scenario fuels efforts to re-invent this sector by using renewable and carbon-free reductants and electricity. Here, the authors show how to make sustainable steel by reducing solid iron oxides with hydrogen released from ammonia. Ammonia is an annually 180 million ton traded chemical energy carrier, with established transcontinental logistics and low liquefaction costs. It can be synthesized with green hydrogen and release hydrogen again through the reduction reaction. This advantage connects it with green iron making, for replacing fossil reductants. the authors show that ammonia-based reduction of iron oxide proceeds through an autocatalytic reaction, is kinetically as effective as hydrogen-based direct reduction, yields the same metallization, and can be industrially realized with existing technologies. The produced iron/iron nitride mixture can be subsequently melted in an electric arc furnace (or co-charged into a converter) to adjust the chemical composition to the target steel grades. A novel approach is thus presented to deploying intermittent renewable energy, mediated by green ammonia, for a disruptive technology transition toward sustainable iron making.

Analysis of the Scale of Global Human Needs and Opportunities for Sustainable Catalytic Technologies

We analyzed the enormous scale of global human needs, their carbon footprint, and how they are connected to energy availability. We established that most challenges related to resource security and sustainability can be solved by providing distributed, affordable, and clean energy. Catalyzed chemical transformations powered by renewable electricity are emerging successor technologies that have the potential to replace fossil fuels without sacrificing the wellbeing of humans. We highlighted the technical, economic, and societal advantages and drawbacks of short- to medium-term decarbonization solutions to gauge their practicability, economic feasibility, and likelihood for widespread acceptance on a global scale. We detailed catalysis solutions that enhance sustainability, along with strategies for catalyst and process development, frontiers, challenges, and limitations, and emphasized the need for planetary stewardship. Electrocatalytic processes enable the production of solar fuels and commodity chemicals that address universal issues of the water, energy and food security nexus, clothing, the building sector, heating and cooling, transportation, information and communication technology, chemicals, consumer goods and services, and healthcare, toward providing global resource security and sustainability and enhancing environmental and social justice.