Synthesis of Ethylene Carbonate by Urea Transesterification Using Zeolitic Imidazolate Framework Derived Fe-Doped ZnO Catalysts

The development of environmentally friendly and efficient methods for the synthesis of ethylene carbonate (EC) is crucial for advancing carbon capture, utilization, and storage technologies. Herein, we present the synthesis of EC through the transesterification of urea with ethylene glycol (EG) using a zeolitic imidazolate framework (ZIF) derived Fe-doped ZnO catalyst (Fe;ZnO-ZIF). The Fe;ZnO-ZIF catalyst, prepared by incorporating Fe dopant atoms into a ZnO-ZIF template, demonstrates excellent catalytic activity, achieving high conversion of reactants and superior selectivity toward EC at 160 °C for 150 min under an applied vacuum (160 mmHg). Based on the thermogravimetric, X-ray spectroscopic, and temperature-programmed desorption analysis, the simultaneous presence of strong Lewis acidic and basic sites in Fe;ZnO-ZIF enables its excellent catalytic performance toward EC synthesis with high selectivity. Acidic sites activate the carbon center in urea, while basic sites facilitate the nucleophilic attack on urea by deprotonation of EG. This synergistic reaction pathway resulting from the interaction between the strong Lewis acidic and basic sites promotes nucleophilic attacks of EG on urea, leading to significantly higher conversion efficiency and selectivity, compared to the commercial benchmark ZnO. Although the establishment of a continuous reaction system which takes into account cyclability and stability of the catalysts is further required in the future, our research reported herein provides valuable insights into the design of synergistic, localized active sites for EC synthesis and contributes to the development of sustainable carbon utilization technologies for achievement of net-zero emissions.

Efficient Propylene Carbonate Synthesis from Urea and Propylene Glycol over Calcium Oxide-Magnesium Oxide Catalysts

A series of calcium oxide-magnesium oxide (CaO-MgO) catalysts were prepared under the effects of different precipitating agents and using varied Mg/Ca ratios. The physiochemical characteristics of the prepared catalysts were analyzed using XRD, FE-SEM, BET, FTIR, and TG/DTA techniques. Quantification of basic active sites present on the surface of the CaO-MgO catalysts was carried out using the Hammett indicator method. The as-prepared mixed oxide samples were tested for propylene carbonate (PC) synthesis through the alcoholysis of urea with propylene glycol (PG). The effects of the catalyst composition, catalyst dose, reaction temperature, and contact time on the PC yield and selectivity were investigated. The maximum PC yield of 96%, with high PC selectivity of 99% and a urea conversion rate of 96%, was attained at 160 °C using CaO-MgO catalysts prepared using a Mg/Ca ratio of 1 and Na2CO3 as a precipitating agent. The best-performing catalysts also exhibited good reusability without any significant loss in PC selectivity. It is expected that the present study will provide useful information on the suitability of different precipitating agents with respect to the catalytic properties of the oxides of Ca and Mg and their application in the synthesis of organic carbonates.