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Usman M, Rehman A, Saleem F, Abbas A, Eze VC, Harvey A. Synthesis of cyclic carbonates from CO 2 cycloaddition to bio-based epoxides and glycerol: an overview of recent development. RSC Adv 2023; 13:22717-22743. [PMID: 37502825 PMCID: PMC10370462 DOI: 10.1039/d3ra03028h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/06/2023] [Accepted: 07/04/2023] [Indexed: 07/29/2023] Open
Abstract
Anthropogenic carbon dioxide (CO2) emissions contribute significantly to global warming and deplete fossil carbon resources, prompting a shift to bio-based raw materials. The two main technologies for reducing CO2 emissions are capturing and either storing or utilizing it. However, while capture and storage have high reduction potential, they lack economic feasibility. Conversely, by utilizing the CO2 captured from streams and air to produce valuable products, it can become an asset and curb greenhouse gas effects. CO2 is a challenging C1-building block due to its high kinetic inertness and thermodynamic stability, requiring high temperature and pressure conditions and a reactive catalytic system. Nonetheless, cyclic carbonate production by reacting epoxides and CO2 is a promising green and sustainable chemistry reaction, with enormous potential applications as an electrolyte in lithium-ion batteries, a green solvent, and a monomer in polycarbonate production. This review focuses on the most recent developments in the synthesis of cyclic carbonates from glycerol and bio-based epoxides, as well as efficient methods for chemically transforming CO2 using flow chemistry and novel reactor designs.
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Affiliation(s)
- Muhammad Usman
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore, Faisalabad Campus Pakistan
- School of Engineering, Newcastle University Newcastle Upon Tyne NE1 7RU UK
| | - Abdul Rehman
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore, Faisalabad Campus Pakistan
- School of Engineering, Newcastle University Newcastle Upon Tyne NE1 7RU UK
| | - Faisal Saleem
- Department of Chemical and Polymer Engineering, University of Engineering and Technology Lahore, Faisalabad Campus Pakistan
- School of Engineering, Newcastle University Newcastle Upon Tyne NE1 7RU UK
| | - Aumber Abbas
- Songshan Lake Materials Laboratory, University Innovation Park Dongguan 523808 China
| | - Valentine C Eze
- School of Engineering, Newcastle University Newcastle Upon Tyne NE1 7RU UK
| | - Adam Harvey
- School of Engineering, Newcastle University Newcastle Upon Tyne NE1 7RU UK
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Huang J, Lu X, Zhang X, Jin Y, Zhou Y. Continuous, Efficient and Safe Synthesis of 1-Oxa-2-azaspiro [2.5] octane in a Microreaction System. Chin J Chem Eng 2023. [DOI: 10.1016/j.cjche.2023.03.001] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/19/2023]
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Tang T, Tian J, Deng J, Luo G. An integrated microreaction system for controllable continuous synthesis of polysilsesquioxane microspheres. POWDER TECHNOL 2023. [DOI: 10.1016/j.powtec.2022.118055] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Fu G, Chen F, Wei D, Ni L, Jiang J, Pan Y. Hydrodynamics and mass transfer of liquid-liquid two-phase flow in circular milli-channels: Sizing-up effect. J Taiwan Inst Chem Eng 2022. [DOI: 10.1016/j.jtice.2022.104602] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Feng H, Zhang Y, Liu J, Liu D. Towards Heterogeneous Catalysis: A Review on Recent Advances of Depositing Nanocatalysts in Continuous-Flow Microreactors. Molecules 2022; 27:8052. [PMID: 36432155 PMCID: PMC9696314 DOI: 10.3390/molecules27228052] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/29/2022] [Revised: 11/16/2022] [Accepted: 11/18/2022] [Indexed: 11/22/2022] Open
Abstract
As a promising technology, microreactors have been regarded as a potential candidate for heterogeneous catalytic reactions as they inherently allow the superior advantages of precise flow control, efficient reactant transfer, flexible operation, etc. However, the wide market penetration of microreactors is still facing severe challenges. One of the most important reasons is the preparation of a high-performance catalytic layer in the microreactor because it can directly influence the catalytic activity and stability the reactor and thus the deployment the microreactor technology. Hence, significant progress in depositing nanocatalysts in microreactors has been made in the past decades. Herein, the methods, principles, recent advances, and challenges in the preparation of the catalyst layer in microreactors were presented. A general description of the physicochemical processes of heterogeneous catalytic reactions in microreactors were first introduced. Then, recent advances in catalyst layer preparation in microreactors were systematically summarized. Particular attention was focused on the most common sol-gel method and its latest developments. Some new strategies proposed recently, including bio-inspired electroless deposition and layer-by-layer self-assembly, were also comprehensively discussed. The remaining challenges and future directions of preparing the catalytic layer in microreactors with high performance and low cost were highlighted.
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Affiliation(s)
- Hao Feng
- MIIT Key Laboratory of Thermal Control of Electronic Equipment, School of Energy and Power Engineering, Nanjing University of Science & Technology, Nanjing 210094, China
| | - Ying Zhang
- MIIT Key Laboratory of Thermal Control of Electronic Equipment, School of Energy and Power Engineering, Nanjing University of Science & Technology, Nanjing 210094, China
| | - Jian Liu
- College of Petrochemical Engineering, Lanzhou University of Technology, Lanzhou 730050, China
| | - Dong Liu
- MIIT Key Laboratory of Thermal Control of Electronic Equipment, School of Energy and Power Engineering, Nanjing University of Science & Technology, Nanjing 210094, China
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Yang T, Fang H, Tian Z, Chen Z, Wang Y, Xu J. Efficient Continuous-Flow Synthesis of Methyl Ethyl Ketone Peroxide in a Microreaction System. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01528] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Tian Yang
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Heng Fang
- College of Materials and Energy, South China Agricultural University, Guangzhou 510642, P. R. China
- Guangdong Meiheng New Material Technology Co., Ltd., Guangzhou, Guangdong 510000, P. R. China
| | - Zhicheng Tian
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Zhuo Chen
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Yundong Wang
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Jianhong Xu
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, P. R. China
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Luo H, Ren J, Sun Y, Liu Y, Zhou F, Shi G, Zhou J. Recent advances in chemical fixation of CO2 based on flow chemistry. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2022.107782] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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8
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Song J, Sheng L, Cui Y, Wang S, Wang Y, Deng J, Luo G. Liquid-liquid colliding micro-dispersion and general scaling laws in novel T-junction microdevices. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117746] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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9
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Sheng L, Chang Y, Deng J, Luo G. Hydrodynamics and Scaling Laws of Gas–Liquid Taylor Flow in Viscous Liquids in a Microchannel. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01751] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Lin Sheng
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Yu Chang
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Jian Deng
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Guangsheng Luo
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
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Sheng L, Chen Y, Deng J, Luo G. Ideality analysis and general laws of bubble swarm microflow for large-scale gas-liquid microreaction processes. Chin J Chem Eng 2022. [DOI: 10.1016/j.cjche.2022.04.023] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/20/2022]
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Kinetics measurement of ethylene-carbonate synthesis via a fast transesterification by microreactors. Chin J Chem Eng 2022. [DOI: 10.1016/j.cjche.2022.02.019] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Song J, Du C, Wang J, Cui Y, Wang Y, Deng J, Luo G. A novel observation platform for determining the micro-dispersion performance in practical reaction systems. REACT CHEM ENG 2022. [DOI: 10.1039/d2re00224h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A novel observation platform by placing the downstream observation window vertically has been constructed, and the actual micro-dispersion state can be exactly reflected in the observation window.
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Affiliation(s)
- Jing Song
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Chencan Du
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Junjie Wang
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Yongjin Cui
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Yujun Wang
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Jian Deng
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Guangsheng Luo
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
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Simulation and design of a heat-integrated double-effect reactive distillation process for propylene glycol methyl ether production. Chin J Chem Eng 2022. [DOI: 10.1016/j.cjche.2021.11.021] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Li H, Han F, Jiang L, Yang T, Du L, Zhu J. Continuous Synthesis of N-Cyclohexyl-2-benzothiazole Sulfenamide with Microfluidics and Its Kinetic Study. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02881] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Hanrong Li
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Feiyan Han
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Linjing Jiang
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Tongqian Yang
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Le Du
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Jiqin Zhu
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
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Lan Z, Lu Y. An intensified chlorination process of 4-nitroaniline in a liquid–liquid microflow system. REACT CHEM ENG 2021. [DOI: 10.1039/d1re00379h] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A strategy of dissolving chlorine gas in 1,2-dichloroethane for a liquid–liquid two-phase chlorination reaction was proposed to resolve the problems of low efficiency, strong corrosivity, and poor controllability of gas–liquid chlorination.
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Affiliation(s)
- Zhou Lan
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Yangcheng Lu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
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Continuous, homogeneous and rapid synthesis of 4-bromo-3-methylanisole in a modular microreaction system. Chin J Chem Eng 2020. [DOI: 10.1016/j.cjche.2020.06.001] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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19
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Hu J, Tian J, Wang K, Deng J, Luo G. Continuous synthesis of tetraethyl thiuram disulfide with CO2 as acid agent in a gas-liquid microdispersion system. J Flow Chem 2019. [DOI: 10.1007/s41981-019-00046-9] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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