Coke formation and carbon atom economy of methanol-to-olefins reaction

Water structures on acidic zeolites and their roles in catalysis

The local reaction environment of catalytic active sites can be manipulated to modify the kinetics and thermodynamic properties of heterogeneous catalysis. Because of the unique physical-chemical nature of water, heterogeneously catalyzed reactions involving specific interactions between water molecules and active sites on catalysts exhibit distinct outcomes that are different from those performed in the absence of water. Zeolitic materials are being applied with the presence of water for heterogeneous catalytic reactions in the chemical industry and our transition to sustainable energy. Mechanistic investigation and in-depth understanding about the behaviors and the roles of water are essentially required for zeolite chemistry and catalysis. In this review, we focus on the discussions of the nature and structures of water adsorbed/stabilized on Brønsted and Lewis acidic zeolites based on experimental observations as well as theoretical calculation results. The unveiled functions of water structures in determining the catalytic efficacy of zeolite-catalyzed reactions have been overviewed and the strategies frequently developed for enhancing the stabilization of zeolite catalysts are highlighted. Recent advancement will contribute to the development of innovative catalytic reactions and the rationalization of catalytic performances in terms of activity, selectivity and stability with the presence of water vapor or in condensed aqueous phase.

Spatiotemporal Heterogeneity of Temperature and Catalytic Activation within Individual Catalyst Particles

Temperature is a critical parameter in chemical conversion, significantly affecting the reaction kinetics and thermodynamics. Measuring temperature inside catalyst particles of industrial interest (∼micrometers to millimeters), which is crucial for understanding the evolution of chemical dynamics at catalytic active sites during reaction and advancing catalyst designs, however, remains a big challenge. Here, we propose an approach combining two-photon confocal microscopy and state-of-the-art upconversion luminescence (UL) imaging to measure the spatiotemporal-resolved temperature within individual catalyst particles in the industrially significant methanol-to-hydrocarbons reaction. Specifically, catalyst particles containing zeolites and functional nanothermometers were fabricated using microfluidic chips. Our experimental results directly demonstrate that the zeolite density and particle size can alter the temperature distribution within a single catalyst particle. Importantly, the observed temperature heterogeneity plays a decisive role in the activation of the reaction intermediate and the utilization of active sites. We expect that this work opens a venue for unveiling the reaction mechanism and kinetics within industrial catalyst particles by considering temperature heterogeneity.

Hydrogenation of CO2 to Light Olefins over ZnZrOx /SSZ-13

Converting CO2 to olefins is an ideal route to achieve carbon neutrality. However, selective hydrogenation to light olefins, especially single-component olefin, while reducing CH4 formation remains a great challenge. Herein, we developed ZnZrOx /SSZ-13 tandem catalyst for the highly selective hydrogenation of CO2 to light olefins. This catalyst shows C2 = -C4 = and propylene selectivity up to 89.4 % and 52 %, respectively, while CH4 is suppressed down to 2 %, and there is no obvious deactivation. It is demonstrated that the isolated moderate Brønsted acid sites (BAS) of SSZ-13 promotes the rapid conversion of intermediate species derived from ZnZrOx , thereby enhancing the kinetic coupling of the reactions and inhibit the formation of alkanes and improve the light olefins selectivity. Besides, the weaker BAS of SSZ-13 promote the conversion of intermediates into aromatics with 4-6 methyl groups, which is conducive to the aromatics cycle. Accordingly, more propene can be obtained by elevating the Si/Al ratio of SSZ-13. This provides an efficient strategy for CO2 hydrogenation to light olefins with high selectivity.

Cavity-controlled methanol conversion over zeolite catalysts

The successful development and application in industry of methanol-to-olefins (MTO) process brought about an innovative and efficient route for olefin production via non-petrochemical resources and also attracted attention of C1 chemistry and zeolite catalysis. Molecular sieve catalysts with diversified microenvironments embedding unique channel/cavity structure and acid properties, exhibit demonstrable features and advantages in the shape-selective catalysis of MTO. Especially, shape-selective catalysis over 8-MR and cavity-type zeolites with acidic supercage environment and narrow pore opening manifested special host-guest interaction between the zeolite catalyst and guest reactants, intermediates and products. This caused great differences in product distribution, catalyst deactivation and molecular diffusion, revealing the cavity-controlled methanol conversion over 8-MR and cavity-type zeolite catalyst. Furthermore, the dynamic and complicated cross-talk behaviors of catalyst material (coke)-reaction-diffusion over these types of zeolites determines the catalytic performance of the methanol conversion. In this review, we shed light on the cavity-controlled principle in the MTO reaction including cavity-controlled active intermediates formation, cavity-controlled reaction routes with the involvement of these intermediates in the complex reaction network, cavity-controlled catalyst deactivation and cavity-controlled diffusion. All these were exhibited by the MTO reaction performances and product selectivity over 8-MR and cavity-type zeolite catalysts. Advanced strategies inspired by the cavity-controlled principle were developed, providing great promise for the optimization and precise control of MTO process.

Trace Compounds Confined in SAPO-34 and a Probable Evolution Route of Coke in the MTO Process

Confined compounds in SAPO-34 cages are important to understand the activation and deactivation mechanisms of the methanol-to-olefin process. In this work, gas chromatography-mass spectrometry (GC-MS) chromatograms of CCl₄-extracted samples of used SAPO-34 were denoised by subtracting signals of air compounds and stationary phase bleeding of the chromatographic column, which enhanced the identification of trace compounds. In addition to the generally noted methyl aromatics, this work also identified alkanes, cycloalkanes, alkyl (ethyl, propyl, and butyl) compounds, partially saturated compounds, and bridged compounds. These novel identified trace compounds favor the evolution route depiction of monocyclic, bicyclic, tricyclic, tetracyclic, and multicore hydrocarbons in the SAPO-34 cage. Confined compounds should grow via step-by-step alkylation, cyclization, and aromatization processes. C₂₊ side chains, especially C₃₊, favor the growth of rings. Alkyldihydroindenes should be key intermediates between monocyclic and bicyclic aromatics. Bridged soluble compounds provide evidence that insoluble coke is formed across cages in the SAPO-34 crystal.

Combined Ex and In Situ Measurements Elucidate the Dynamics of Retained Species in ZSM-5 and SAPO-18 Catalysts Used in the Methanol-to-Olefins Reaction

The dynamics of the retained species on ZSM-5 and SAPO-18 catalysts are studied by using a combination of temperature-programmed desorption/oxidation, ex situ analysis, and in situ FTIR spectroscopic measurements over the entire conversion range, using fixed-bed and spectroscopic cell reactors, in continuous and discontinuous mode. The results point to the appropriateness of the combined methodologies to track the interconversion of active into deactivating species. A statistically relevant (supported by linear regression and multivariate analysis) association of the observations is found by using the different complementary methodologies. The kinetics of this interconversion depends on the initial conversion (tuned by acidity and space time) and microporous topology, and involve: (i) in the ZSM-5 catalysts, the diffusion of monocyclic aromatics toward the exterior of the zeolite to form coke, and (ii) in the SAPO-18 catalysts, the obstruction of the cavities by aromatics that grow into tetracyclic aromatic islands.

Recent advances in hydrogenation of CO2 into hydrocarbons via methanol intermediate over heterogeneous catalysts

This review provides recent advances in the conversion of CO₂ to methanol, methanol to hydrocarbons, and direct conversion of CO₂ to hydrocarbons via methanol intermediate over various monofunctional and bifunctional solid catalysts.

Progress in coal chemical technologies of China

China’s unique energy reserve structure abundant in coal and scarce in crude oil and natural gas has promoted heavy investment on the research and development of clean coal chemical technologies during last two decades, which has turned China into a heartland for demonstrating, developing, and commercializing virtually every aspect of new coal chemical process technologies. Consequently, breakthroughs in coal gasification, indirect and direct coal-to-liquid (CTL) processes, and methanol-to-olefins (MTO) technologies are catching attention worldwide. Gasification technology for syngas production is the key to high plant availability and economic success for most coal chemical projects. During the past 20 years, both international and Chinese gasifier vendors have reaped great successes in licensing their technologies in the domestic market. Notably, the local vendors have been investing heavily on inventing and improving their technologies to suit the specific requirement of gasifying a variety of coals. The opposed multinozzle gasification technology from East China University of Science and Technology was taken as an example to demonstrate the recent development in this field. The coal chemical industry in China has witnessed several notable achievements in chemical engineering progress, namely CTL (indirect and direct) and MTO. Comprehensive reviews on topics such as catalysis, kinetics, and reactor design and process integration will be provided by leading scientists in related fields with firsthand information to showcase the contributions of Chinese researchers to chemical engineering science and technology.

Improving the production of isoprene and 1,3-propanediol by metabolically engineered Escherichia coli through recycling redox cofactor between the dual pathways

The biosynthesis of isoprene by microorganisms is a promising green route. However, the yield of isoprene is limited due to the generation of excess NAD(P)H via the mevalonate (MVA) pathway, which converts more glucose into CO₂ or undesired reduced by-products. The production of 1,3-propanediol (1,3-PDO) from glycerol is a typical NAD(P)H-consuming process, which restricts 1,3-PDO yield to ~ 0.7 mol/mol. In this study, we propose a strategy of redox cofactor balance by coupling the production of isoprene with 1,3-PDO fermentation. With the introduction and optimization of the dual pathways in an engineered Escherichia coli, ~ 85.2% of the excess NADPH from isoprene pathway was recycled for 1,3-PDO production. The best strain G05 simultaneously produced 665.2 mg/L isoprene and 2532.1 mg/L 1,3-PDO under flask fermentation conditions. The yields were 0.3 mol/mol glucose and 1.0 mol/mol glycerol, respectively, showing 3.3- and 4.3-fold improvements relative to either pathway independently. Since isoprene is a volatile organic compound (VOC) whereas 1,3-PDO is separated from the fermentation broth, their coproduction process does not increase the complexity or cost for the separation from each other. Hence, the presented strategy will be especially useful for developing efficient biocatalysts for other biofuels and biochemicals, which are driven by cofactor concentrations.

Design of efficient bifunctional catalysts for direct conversion of syngas into lower olefins via methanol/dimethyl ether intermediates

The direct conversion of syngas into lower olefins is a highly attractive route for the synthesis of lower olefins. The selectivity of lower olefins via the conventional Fischer-Tropsch (FT) synthesis is restricted to ∼60% with high CH4 selectivity due to the limitation by the Anderson-Schulz-Flory (ASF) distribution. Here, we report the design of bifunctional catalysts for the direct conversion of syngas into lower olefins with selectivity significantly breaking the ASF distribution. The selectivity of C2-C4 olefins reached 87% at a CO conversion of 10% and was sustained at 77% by increasing CO conversion to 29% over a bifunctional catalyst composed of Zn-doped ZrO2 nanoparticles and zeolite SSZ-13 nanocrystals. The selectivity of CH4 was lower than 3% at the same time. It is demonstrated that the molar ratio of Zn/Zr, the density of Brønsted acid sites of SSZ-13 and the proximity of the two components play crucial roles in determining CO conversion and lower-olefin selectivity. Our kinetic studies indicate that methanol and dimethyl ether (DME) are key reaction intermediates, and the conversion of syngas to methanol/DME is the rate-determining step over the bifunctional catalyst. Formate and methoxide species have been observed on Zn-doped ZrO2 surfaces during the activation of CO in H2, and the formed methanol/DME are transformed into lower olefins in SSZ-13.

Selective transformation of carbon dioxide into lower olefins with a bifunctional catalyst composed of ZnGa2O4 and SAPO-34

ZnGa₂O₄/SAPO-34 catalysed the direct conversion of CO₂ into lower olefins with 86% selectivity at 13% CO₂ conversion via a methanol intermediate.

Minireview: direct catalytic conversion of sour natural gas (CH4 + H2S + CO2) components to high value chemicals and fuels

Direct sour natural gas catalytic conversion allows to obtain high value products, such as hydrocarbon and organosulfur chemicals, fuels and fertilizers.

Conversion and coking of olefins on SAPO-34

Olefins' reactions lead to the formation of soluble and insoluble coke at the near-surface region of a SAPO-34 crystal.

Direct observation of methylcyclopentenyl cations (MCP+) and olefin generation in methanol conversion over TON zeolite

An induction period and MCP⁺ formed in the methanol conversion have been observed successfully for the first time, indicating that the hydrocarbon pool (HCP) mechanism cannot be ruled out over H-ZSM-22.

Oxygen-containing coke species in zeolite-catalyzed conversion of methanol to hydrocarbons

Oxygen-containing coke species are identified during methanol-to-hydrocarbons reactions, and their influence on the deactivation of catalyst is investigated.

Evolution of confined species and their effects on catalyst deactivation and olefin selectivity in SAPO-34 catalyzed MTO process

A “three sections, three periods” mechanism is proposed to discuss the formation and transformation of confined species and its effects on catalyst deactivation and product selectivity.