Coating Pt-Ni Octahedra with Ultrathin Pt Shells to Enhance the Durability without Compromising the Activity toward Oxygen Reduction

Advances in platinum-based and platinum-free oxygen reduction reaction catalysts for cathodes in direct methanol fuel cells

Direct methanol fuel cells (DMFCs) have been the focus of future research because of their simple structure, abundant fuel sources, high energy conversion efficiency and low cost. Among the components in DMFC, the activity and stability of the cathode catalyst is the key to the performance and lifetime of the DMFCs. Oxygen reduction reaction (ORR) is an important electrode reaction on DMFC cathode. It is known that Pt is widely used in the fabrication of ORR catalysts, but the limited earth storage of Pt and its high price limit the use of Pt-based commercial catalysts in DMFCs. To overcome these problems, advances have been made on new low Pt-based catalysts and Pt-free catalysts in recent years. In this article, the development of novel ORR catalysts and the carbon supports is reviewed and discussed.

Advancements in cathode catalyst and cathode layer design for proton exchange membrane fuel cells

Proton exchange membrane fuel cells have been recently developed at an increasing pace as clean energy conversion devices for stationary and transport sector applications. High platinum cathode loadings contribute significantly to costs. This is why improved catalyst and support materials as well as catalyst layer design are critically needed. Recent advances in nanotechnologies and material sciences have led to the discoveries of several highly promising families of materials. These include platinum-based alloys with shape-selected nanostructures, platinum-group-metal-free catalysts such as metal-nitrogen-doped carbon materials and modification of the carbon support to control surface properties and ionomer/catalyst interactions. Furthermore, the development of advanced characterization techniques allows a deeper understanding of the catalyst evolution under different conditions. This review focuses on all these recent developments and it closes with a discussion of future research directions in the field.

The high platinum loadings at the cathodes of proton exchange membrane fuel cells significantly contribute to the cost of these clean energy conversion devices. Here, the authors critically review and discuss recent developments on low- and non-platinum-based cathode catalysts and catalyst layers.

Keggin-type polyoxometalate/thiospinel octahedron heterostructures for photoelectronic devices

Keggin-type polyoxometalate CoW₁₂/CoIn₂S₄ thiospinel heterostructures promote the further development in photoelectronic devices due to highly efficient electrocatalytic triiodide reduction, low charge-transfer resistance, and the high amount of exposed active site.

Intermediate Structures of Pt-Ni Nanoparticles during Selective Chemical and Electrochemical Etching

Both chemical and electrochemical etching are effective methods for tailoring the surface composition of Pt-based catalytic bimetallic nanoparticles (NPs). However, the detailed nanoscale etching mechanisms, which are needed for achieving fine control over the etch processes, are still not understood. Here, we study selective chemical and electrochemical Ni etching of Pt-Ni rhombic dodecahedron NPs using in situ liquid-phase transmission electron microscopy. Our real-time observations show that the intermediate NP structures evolve differently in the two cases. Chemical etching of Ni starts from localized pits on the NP surface, in contrast to the uniform dissolution of Ni during the electrochemical etching. Our study reveals how oxidative etching participates in the removal of a non-noble metal and the subsequent formation of noble-metal-rich NPs. The mechanistic insights reported here highlight the role of a native surface oxide layer on the etching behavior, which is important for the design of NPs with specific surface composition for applications in electrocatalysis.

Alloy Nanocatalysts for the Electrochemical Oxygen Reduction (ORR) and the Direct Electrochemical Carbon Dioxide Reduction Reaction (CO2 RR)

In the face of the global energy challenge and progressing global climate change, renewable energy systems and components, such as fuel cells and electrolyzers, which close the energetic oxygen and carbon cycles, have become a technology development priority. The electrochemical oxygen reduction reaction (ORR) and the direct electrochemical carbon dioxide reduction reaction (CO₂ RR) are important electrocatalytic processes that proceed at gas diffusion electrodes of hydrogen fuel cells and CO₂ electrolyzers, respectively. However, their low catalytic activity (voltage efficiency), limited long-term stability, and moderate product selectivity (related to their Faradaic efficiency) have remained challenges. To address these, suitable catalysts are required. This review addresses the current state of research on Pt-based and Cu-based nanoalloy electrocatalysts for ORR and CO₂ RR, respectively, and critically compares and contrasts key performance parameters such as activity, selectivity, and durability. In particular, Pt nanoparticles alloyed with transition metals, post-transition metals and lanthanides, are discussed, as well as the material characterization and their performance for the ORR. Then, bimetallic Cu nanoalloy catalysts are reviewed and organized according to their main reaction product generated by the second metal. This review concludes with a perspective on nanoalloy catalysts for the ORR and the CO₂ RR, and proposes future research directions.

Fine Control over the Compositional Structure of Trimetallic Core-Shell Nanocrystals for Enhanced Electrocatalysis

Pt-based multimetallic nanocrystals (NCs) have attracted tremendous research interest because of their excellent catalytic properties in various electrocatalysis fields. However, the development of rational synthesis approaches that can give multimetallic NCs with desirable compositional structures is still a radical issue. In the present work, we devised an efficient strategy for the systematic control of the spatial distribution of constituent elements in Pt-based trimetallic core-shell NCs, through which NCs with distinctly different compositional structures, such as Au@PdPt, Au@Pd@Pt, AuPd@Pt, and AuPdPt@Pt core-shell NCs, could selectively be generated. The adjustment of the amount of a reducing agent, hydrazine, which can provide control over the relative reduction kinetics of multiple metals, is the key to the selective formation of NCs. Through extensive studies on the effect of the compositional structure of the trimetallic NCs on their catalytic function toward the methanol electro-oxidation reaction, we found that the Au@Pd@Pt NCs exhibited considerably enhanced catalytic performance in comparison to the other trimetallic NCs as well as to their binary counterparts, a commercial catalyst, and reported Pt-based nanocatalysts due to the optimized surface electronic structure. The present strategy will be useful to design and construct multicomponent catalytic systems for various energy and environmental applications.

Transformation of carbon-supported Pt-Ni octahedral electrocatalysts into cubes: toward stable electrocatalysis

Octahedral Pt-Ni catalyst nanoparticles (NPs) are predicted to exhibit high activity for the oxygen reduction reaction. However, until now this class of catalysts has been limited by its long-term performance, as a result of compositional and morphological instabilities of the NPs. In situ transmission electron microscopy (TEM) is a powerful technique for understanding morphological and compositional evolution under controlled conditions. It is of great importance to study the evolution of the morphology and elemental distribution in bimetallic NPs and their interaction with the support in reducing and oxidizing treatments at the atomic scale for the rational design of catalysts. Here, we use in situ TEM to follow dynamic changes in the NP morphology, faceting and elemental segregation under working conditions in previously unreported Pt-Ni core-shell octahedral structures. We follow changes in the Pt-Ni catalyst from a segregated structure to an alloyed shell configuration and then a more spherical structure as a function of temperature under reducing conditions. Exposure to an oxidizing environment then leads to oxidation of the C support, while the spherical NPs undergo a cycle of transformations into cubic NPs followed by the reaction to spherical NPs. The formation of the cubic NPs results from CO formation during C oxidation, before it is finally oxidized to CO₂. Our observations may pave the way towards the design of optimized structure-stability electrocatalysts and highlight the importance of TEM visualization of degradation and transformation pathways in bimetallic Pt-Ni NPs under reducing and oxidizing conditions.

Recent advances in electrocatalysts toward the oxygen reduction reaction: the case of PtNi octahedra

Designing highly efficient and durable electrocatalysts for the oxygen reduction reaction (ORR), the key step for the operation of polymer electrolyte membrane fuel cells (PEMFCs), is of a pivotal importance for advancing PEMFC technology. Since the most significant progress has been made on Pt3Ni(111) alloy surfaces, nanoscale PtNi alloy octahedra enclosed by (111) facets have emerged as promising electrocatalysts toward the ORR. However, because their practical uses have been hampered by the cost, sluggish reaction kinetics, and poor durability, recent advances have engendered a wide variety of structure-, size-, and composition-controlled bimetallic PtNi octahedra. Herein, we therefore review the important recent developments of PtNi octahedral electrocatalysts point by point to give an overview of the most promising strategies. Specifically, the present review article focuses on the synthetic methods for the PtNi octahedra, the core-shell and multi-metallic strategies for performance improvement, and their structure-, size-, and composition-control-based ORR activity. By considering the results achieved in this field, a prospect for this alloy nanocatalysts system for future sustainable energy applications is also proposed.

L12 Atomic Ordered Substrate Enhanced Pt-Skin Cu3Pt Catalyst for Efficient Oxygen Reduction Reaction

Constructing Pt skin on intermetallics has been confirmed as an efficient strategy to boost oxygen reduction reaction (ORR) kinetics. However, there still lacks a systematic study on revealing the influence of low-Pt-content intermetallic substrates (L1₂-PtM₃). In this paper, Pt skin-encapsulated low-Pt-mole-fraction L1₂ Cu₃Pt has been constructed (denoted as Pt-o-Cu₃Pt/C) and compared with its disordered analogue (denoted as Pt-d-Cu₃Pt/C). The L1₂ substrate shows a contracted lattice structure and provides Pt-o-Cu₃Pt/C with an excellent specific activity of 1.73 mA cm^-2, which is 1.4- and 8.4-fold higher than that of Pt-d-Cu₃Pt/C and commercial Pt/C, respectively. Density functional theory calculations reveal that this superior performance is attributed to the more favorable oxygen adsorption energy of surface Pt atoms. Furthermore, the lower formation energy of L1₂ Cu₃Pt combined with the enhanced antioxygenation of Pt provide Pt-o-Cu₃Pt/C with a superior durability, showing only a 12.5% loss in mass activity after 5000 potential cycles. Therefore, it is suggested that L1₂ atomic ordered structure with a low Pt fraction is a promising substrate for building high-performance Pt-skin catalysts for ORR.

Hollow Metal Nanocrystals with Ultrathin, Porous Walls and Well-Controlled Surface Structures

Recent developments of a novel class of catalytic materials built on hollow nanocrystals having ultrathin, porous walls, and well-controlled surface structures are discussed, with a focus on platinum and the oxygen reduction reaction (ORR). An introduction is given to the critical role of platinum in the proton exchange membrane fuel cells, and the pressing need to develop a strategy for achieving cost-effective and sustainable use of this precious metal. How to maximize the mass activity of ORR catalysts based on platinum by rationally engineering the surface structure while increasing the utilization efficiency of atoms is then discussed. After reporting on the synthetic methods involving galvanic replacement and seed-mediated growth followed by etching, respectively, a number of examples to demonstrate the enhancement in activity and durability for this new class of catalytic materials are showcased. The feasibility to have the methodology extended from platinum to other precious metals such as gold and ruthenium is highlighted. In conclusion, some of the remaining issues and emerging solutions are examined.

Shape Stability of Octahedral PtNi Nanocatalysts for Electrochemical Oxygen Reduction Reaction Studied by in situ Transmission Electron Microscopy

Octahedral faceted nanoparticles are highly attractive fuel cell catalysts as a result of their activity for the oxygen reduction reaction (ORR). However, their surface compositional and morphological stability currently limits their long-term performance in real membrane electrode assemblies. Here, we perform in situ heating of compositionally segregated PtNi_1.5 octahedral nanoparticles inside a transmission electron microscope, in order to study their compositional and morphological changes. The starting PtNi_1.5 octahedra have Pt-rich edges and concave Ni-rich {111} facets. We reveal a morphological evolution sequence, which involves transformation from concave octahedra to particles with atomically flat {100} and {111} facets, ideally representing truncated octahedra or cuboctahedra. The flat {100} and {111} facets are thought to comprise a thin Pt layer with a Ni-rich subsurface, which may boost catalytic activity. However, the transformation to truncated octahedra/cuboctahedra also decreases the area of the highly active {111} facets. The morphological and surface compositional evolution, therefore, results in a compromise between catalytic activity and morphological stability. Our findings are important for the design of more stable faceted PtNi nanoparticles with high activities for the ORR.

Shape-Controlled Synthesis of Colloidal Metal Nanocrystals by Replicating the Surface Atomic Structure on the Seed

Controlling the surface structure of metal nanocrystals while maximizing the utilization efficiency of the atoms is a subject of great importance. An emerging strategy that has captured the attention of many research groups involves the conformal deposition of one metal as an ultrathin shell (typically 1-6 atomic layers) onto the surface of a seed made of another metal and covered by a set of well-defined facets. This approach forces the deposited metal to faithfully replicate the surface atomic structure of the seed while at the same time serving to minimize the usage of the deposited metal. Here, the recent progress in this area is discussed and analyzed by focusing on the synthetic and mechanistic requisites necessary for achieving surface atomic replication of precious metals. Other related methods are discussed, including the one-pot synthesis, electrochemical deposition, and skin-layer formation through thermal annealing. To close, some of the synergies that arise when the thickness of the deposited shell is decreased controllably down to a few atomic layers are highlighted, along with how the control of thickness can be used to uncover the optimal physicochemical properties necessary for boosting the performance toward a range of catalytic reactions.

Electrochemical processes on solid shaped nanoparticles with defined facets

This 2007 Chemistry Nobel prize update covers scientific advances of the past decade in our understanding of electrocatalytic processes on surfaces of nanoscale shape-controlled polyhedral solids. It is argued that the field of chemical reaction processes on solid surfaces has recently been paying increasing attention to the fundamental understanding of electrified solid-liquid interfaces and toward the operando study of the minute fraction of catalytically active, structurally dynamic non-equilibrium Taylor-type surface sites. Meanwhile, despite mounting evidence of acting as structural proxies in some cases, the concept of catalytic structure sensitivity of well-defined nanoscale solid surfaces continues to be a key organizing principle for the science of shape-controlled nanocrystals and, hence, constitutes a central recurring theme in this review. After addressing key aspects and recent progress in the wet-chemical synthesis of shaped nanocatalysts, three areas of electrocatalytic processes on solid shape-controlled nanocrystals of current scientific priority are discussed in more detail: the oxygen electroreduction on shape-controlled Pt-Ni polyhedra with its technological relevance for low temperature fuel cells, the CO₂ electroreduction to hydrocarbons on Cu polyhedra and the puzzling interplay between chemical and structural effects, and the electrocatalytic oxygen evolution reaction from water on shaped transition metal oxides. The review closes with the conclusion that Surface Science and thermal catalysis, honored by Ertl's Nobel prize a decade ago, continue to show major repercussions on the emerging field of Interface Science.

Design of Ultrathin Pt-Based Multimetallic Nanostructures for Efficient Oxygen Reduction Electrocatalysis

Nanocatalysts with high platinum (Pt) utilization efficiency are attracting extensive attention for oxygen reduction reactions (ORR) conducted at the cathode of fuel cells. Ultrathin Pt-based multimetallic nanostructures show obvious advantages in accelerating the sluggish cathodic ORR due to their ultrahigh Pt utilization efficiency. A focus on recent important developments is provided in using wet chemistry techniques for making/tuning the multimetallic nanostructures with high Pt utilization efficiency for boosting ORR activity and durability. First, new synthetic methods for multimetallic core/shell nanoparticles with ultrathin shell sizes for achieving highly efficient ORR catalysts are reviewed. To obtain better ORR activity and stability, multimetallic nanowires or nanosheets with well-defined structure and surface are further highlighted. Furthermore, ultrathin Pt-based multimetallic nanoframes that feature 3D molecularly accessible surfaces for achieving more efficient ORR catalysis are discussed. Finally, the remaining challenges and outlooks for the future will be provided for this promising research field.

Plating Precious Metals on Nonprecious Metal Nanoparticles for Sustainable Electrocatalysts

Precious metals have broad applications in modern industry and renewable energy technologies. The high cost and limited availability of these materials, however, have caused a grand challenge for sustainability. Here, we report on the plating of a precious metal on nonprecious metal nanoparticles for the development of sustainable electrocatalysts. Cobalt/platinum core/shell (denoted as Co@Pt) nanoparticles were synthesized via seed-mediated growth. The Co seeds were first synthesized by thermal decomposition of cobalt carbonyl, and the Pt shell was overgrown in situ by adding platinum acetylacetonate (Pt(acac)₂). The galvanic replacement reaction between Co and the Pt precursor was successfully suppressed by taking advantage of CO (generated from the decomposition of cobalt carbonyl) as the stabilizing ligand and/or reducing agent. The obtained Co@Pt nanoparticles were further found to exhibit enhanced catalytic activity for the oxygen reduction reaction (ORR).

Structural Evolution of Sub-10 nm Octahedral Platinum-Nickel Bimetallic Nanocrystals

Octahedral Pt alloy nanocrystals (NCs) have shown excellent activities as electrocatalysts toward oxygen reduction reaction (ORR). As the activity and stability of NCs are highly dependent on their structure and the elemental distribution, it is of great importance to understand the formation mechanism of octahedral NCs and to rationally synthesize shape-controlled alloy catalysts with optimized ORR activity and stability. However, the factors controlling the structural and compositional evolution during the synthesis have not been well understood yet. Here, we systematically investigated the structure and composition evolution pathways of Pt-Ni octahedra synthesized with the assistance of W(CO)₆ and revealed a unique core-shell structure consisting of a Pt core and a Pt-Ni alloy shell. Below 140 °C, sphere-like pure Pt NCs with the diameter of 3-4 nm first nucleated, followed by the isotropic growth of Pt-Ni alloy on the seeds at temperatures between 170 and 230 °C forming Pt@Pt-Ni core-shell octahedra with {111} facets. Owing to its unique structure, the Pt@Pt-Ni octahedra show an unparalleled stability during potential cycling, that is, no activity drop after 10 000 cycles between 0.6 and 1.0 V. This work proposes the Pt@Pt-Ni octahedra as a high profile electrocatalyst for ORR and reveals the structural and composition evolution pathways of Pt-based bimetallic NCs.

Platinum Cubic Nanoframes with Enhanced Catalytic Activity and Durability Toward Oxygen Reduction

We report the synthesis and electrocatalytic properties of Pt cubic nanoframes with ultrathin ridges less than 2 nm in thickness. The nanoframes were synthesized through site-selected deposition of Pt onto the corner and edge sites of Pd nanocubes, followed by selective removal of the Pd cores via chemical etching. The Br^- ions chemisorbed on the side faces of a Pd nanocube played a critical role in enabling the siteselected deposition. In addition, the kinetics of deposition and the diffusion of Pt adatoms was optimized by carefully controlling the injection rate of the Pt precursor and the reaction temperature, respectively, to obtain the frame-like structure. When benchmarked against a commercial Pt/C comprised of Pt particles 2-3 nm in size, the Pt frame/C catalyst exhibited not only enhanced mass activity toward oxygen reduction, but also substantially improved catalytic durability. In an accelerated durability test, the Pt frame/C catalyst showed a mass activity more than 6× greater than for the Pt/C reference after 20 000 cycles of repeated potential sweeping. This improvement can be largely attributed to the frame-like structure, which is unique in suppressing both the detachment and aggregation of catalytic particles owing to the significantly enhanced interaction with carbon support.