Molybdenum Doping Augments Platinum-Copper Oxygen Reduction Electrocatalyst

Controlling Near-Surface Ni Composition in Octahedral PtNi(Mo) Nanoparticles by Mo Doping for a Highly Active Oxygen Reduction Reaction Catalyst

We report and study the translation of exceptionally high catalytic oxygen electroreduction activities of molybdenum-doped octahedrally shaped PtNi(Mo) nanoparticles from conventional thin-film rotating disk electrode screenings (3.43 ± 0.35 A mg_Pt^-1 at 0.9 V_RHE) to membrane electrode assembly (MEA)-based single fuel cell tests with sustained Pt mass activities of 0.45 A mg_Pt^-1 at 0.9 V_cell, one of the highest ever reported performances for advanced shaped Pt alloys in real devices. Scanning transmission electron microscopy with energy dispersive X-ray analysis (STEM-EDX) reveals that Mo preferentially occupies the Pt-rich edges and vertices of the element-anisotropic octahedral PtNi particles. Furthermore, by combining in situ wide-angle X-ray spectroscopy, X-ray fluorescence, and STEM-EDX elemental mapping with electrochemical measurements, we finally succeeded to realize high Ni retention in activated PtNiMo nanoparticles even after prolonged potential-cycling stability tests. Stability losses at the anodic potential limits were mainly attributed to the loss of the octahedral particle shape. Extending the anodic potential limits of the tests to the Pt oxidation region induced detectable Ni losses and structural changes. Our study shows on an atomic level how Mo adatoms on the surface impact the Ni surface composition, which, in turn, gives rise to the exceptionally high experimental catalytic ORR reactivity and calls for strategies on how to preserve this particular surface composition to arrive at performance stabilities comparable with state-of-the-art spherical dealloyed Pt core-shell catalysts.

Polyhedron-Assembled Ternary PtCuCo Nanochains: Integrated Functions Enhance the Electrocatalytic Performance of Methanol Oxidation at Elevated Temperature

Recently, the preparation of a high-performance one-dimensional alloy nanostructure for fuel cells has been given increasing attention due to its smart-structure merits and electronic effect triggered by alloying different kinds of metals at the nanoscale. In this study, unique ternary PtCuCo nanochains assembled with small polyhedra are first achieved and used as high-performance anode electrocatalysts toward methanol oxidation at elevated temperature (60 °C) that is closer to the operating temperature of direct methanol fuel cells than room temperature. The specific activity/mass activity of Pt₄₅Cu₃₅Co₂₀ one-dimensional nanochains can reach up to 18.24 mA cm^-2/4.19 A mg^-1_Pt that is 9.25/10.47 times that of commercial Pt black in sulfuric acid medium. After a 3600 s durability test, the remaining current density of Pt₄₅Cu₃₅Co₂₀ one-dimensional nanochains is 73.3 times that of commercial Pt black. The structure characterizations show that the high density of surface active sites, d-band center of the Pt downshift, moderate strain effect, and synergetic effect are jointly responsible for the enhanced electrocatalytic performance of one-dimensional ternary PtCuCo nanochains.

Alloy Nanocatalysts for the Electrochemical Oxygen Reduction (ORR) and the Direct Electrochemical Carbon Dioxide Reduction Reaction (CO2 RR)

In the face of the global energy challenge and progressing global climate change, renewable energy systems and components, such as fuel cells and electrolyzers, which close the energetic oxygen and carbon cycles, have become a technology development priority. The electrochemical oxygen reduction reaction (ORR) and the direct electrochemical carbon dioxide reduction reaction (CO₂ RR) are important electrocatalytic processes that proceed at gas diffusion electrodes of hydrogen fuel cells and CO₂ electrolyzers, respectively. However, their low catalytic activity (voltage efficiency), limited long-term stability, and moderate product selectivity (related to their Faradaic efficiency) have remained challenges. To address these, suitable catalysts are required. This review addresses the current state of research on Pt-based and Cu-based nanoalloy electrocatalysts for ORR and CO₂ RR, respectively, and critically compares and contrasts key performance parameters such as activity, selectivity, and durability. In particular, Pt nanoparticles alloyed with transition metals, post-transition metals and lanthanides, are discussed, as well as the material characterization and their performance for the ORR. Then, bimetallic Cu nanoalloy catalysts are reviewed and organized according to their main reaction product generated by the second metal. This review concludes with a perspective on nanoalloy catalysts for the ORR and the CO₂ RR, and proposes future research directions.

Nanoscale Structure Design for High-Performance Pt-Based ORR Catalysts

Proton-exchange-membrane fuel cells (PEMFCs) are of considerable interest for direct chemical-to-electrical energy conversion and may represent an ultimate solution for mobile power supply. However, PEMFCs today are primarily limited by the sluggish kinetics of the cathodic oxygen reduction reaction (ORR), which requires a significant amount of Pt-based catalyst with a substantial contribution to the overall cost. Hence, promoting the activity and stability of the needed catalyst and minimizing the amount of Pt loaded are central to reducing the cost of PEMFCs for commercial deployment. Considerable efforts have been devoted to improving the catalytic performance of Pt-based ORR catalysts, including the development of various Pt nanostructures with tunable sizes and chemical compositions, controlled shapes with selectively displayed crystallographic surfaces, tailored surface strains, surface doping, geometry engineering, and interface engineering. Herein, a brief introduction of some fundamentals of fuel cells and ORR catalysts with performance metrics is provided, followed by a detailed description of a series of strategies for pushing the limit of high-performance Pt-based catalysts. A brief perspective and new insights on the remaining challenges and future directions of Pt-based ORR catalysts for fuel cells are also presented.

Shaping well-defined noble-metal-based nanostructures for fabricating high-performance electrocatalysts: advances and perspectives

This review highlights recent advances in shaping protocols and structure-activity relationships of noble-metal-based catalysts with well-defined nanostructures in electrochemical reactions.

Metal-Nitrogen-doped Porous Carbons Derived from Metal-Containing Ionic Liquids for Oxygen Reduction Reaction

This study describes a self-doping and additive-free strategy for the synthesis of metal-nitrogen-doped porous carbon materials (CMs) via carbonizing well-tailored precursors, metal-containing ionic liquids (M-ILs). The organic skeleton in M-ILs serves as both carbon and nitrogen sources, while metal ions acts as porogen and metallic dopants. A high nitrogen content, appropriate content of metallic species and hierarchical porosity synergistically endow the resultant CMs (MIBA-M-T) as effective electrocatalysts for the oxygen reduction reaction (ORR). MIBA-Fe-900 with a high specific surface area of 1567 m²  g^-1 exhibits an activity similar to that of Pt/C catalyst, a higher tolerance to methanol than Pt/C, and long-term durability. This work supplies a simple and convenient route for the preparation of metal-containing carbon electrocatalysts.

Roles of Mo Surface Dopants in Enhancing the ORR Performance of Octahedral PtNi Nanoparticles

Doping with a transition metal was recently shown to greatly boost the activity and durability of PtNi/C octahedral nanoparticles (NPs) for the oxygen reduction reaction (ORR), but its specific roles remain unclear. By combining electrochemistry, ex situ and in situ spectroscopic techniques, density functional theory calculations, and a newly developed kinetic Monte Carlo model, we showed that Mo atoms are preferentially located on the vertex and edge sites of Mo-PtNi/C in the form of oxides, which are stable within the wide potential window of the electrochemical cycle. These surface Mo oxides stabilize adjacent Pt sites, hereby stabilizing the octahedral shape enriched with (111) facets, and lead to increased concentration of Ni in subsurface layers where they are protected against acid dissolution. Consequently, the favorable Pt₃Ni(111) structure for the ORR is stabilized on the surface of PtNi/C NPs in acid against voltage cycling. Significantly, the unusual potential-dependent oxygen coverage trend on Mo-doped PtNi/C NPs as revealed by the surface-sensitive Δμ analysis suggests that the Mo dopants may also improve the ORR kinetics by modifying the coordination environments of Pt atoms on the surface. Our studies point out a possible way to stabilize the favorable shape and composition established on conceptual catalytic models in practical nanoscale catalysts.