Strongly Coupled Interface Structure in CoFe/Co3 O4 Nanohybrids as Efficient Oxygen Evolution Reaction Catalysts

Layer interfacing strategy to derive free standing CoFe@PANI bifunctional electrocatalyst towards oxygen evolution reaction and methanol oxidation reaction

Developing inexpensive, highly electrochemically active, and stable catalysts towards electrochemical studies remains challenge for researchers. In this regard, binder-free CoFe@PANI composite electrocatalyst is deposited on nickel foam (NF) substrate via successive electrodeposition of polyaniline (PANI) and CoFe-LDH at Room temperature (RT). As deposited binder-free CoFe@PANI electrocatalyst displays high electrocatalytic activity towards oxygen evolution reaction (OER) and methanol oxidation reaction (MOR) in alkaline media. In CoFe@PANI structure, interfacing of high-electron conducting PANI establishes strong interconnection with CoFe-LDH by tuning electronic structures, which accelerates the electrochemical performance towards OER and MOR. For OER, CoFe@PANI requires low overpotential (η10) of 237 mV to reach current density (Id) of 10 mA cm-2 and displays low Tafel slope value of 46 mV dec-1 in 1 M KOH solution. Also, it displayed specific Id of 120 mA cm-2, when it was tested for MOR in 1 M KOH with 0.5 M methanol solution. The superior electrocatalytic activity of CoFe@PANI is mainly ascribed to high electrochemical active surface area (ECSA), abundant active sites and fast electron transfer between electrocatalyst and electrode surface. Of note, the current work may open new era for design and development of non-precious highly active and stable hybrid electrocatalysts at RT for various applications.

One-Step Electrodeposition of a Mesoporous Ni/Co-Imidazole-Based Bimetal-Organic Framework on Pyramid-like NiSb with Abundant Coupling Interfaces as an Ultra-Stable Heterostructural Electrocatalyst for Water Splitting

The exploration of highly efficient metal-organic framework (MOF)-based electrocatalysts is a research topic of high significance owing to their potential applications in sustainable and clean energy production. Herein, a mesoporous MOF containing Ni and Co nodes along with 2-methylimidazole (Hmim) ligands has been directly grown on the surface of the pyramid-like NiSb through a convenient cathodic electrodeposition strategy and evaluated as the catalyst for water splitting catalysis. Tailoring catalytically active sites through porous well-arranging architecture and the coupled interface offers a catalyst with exquisite performance that displays ultra-low Tafel constant of 33 and 42 mV dec^-1 toward the hydrogen evolution reaction and oxygen evolution reaction, sequentially, and also enhanced durability at high current densities over 150 h in a 1 M KOH medium. The success of the synthesized NiCo-MOF@NiSb@GB electrode is explained by the intimate contact between the NiCo-MOF and NiSb with well-tailored phase interfaces, the positive coupling effect between Ni and Co metal centers in the MOF, and the porous structure with abundant active sites toward electrocatalysis. Importantly, the present work provides a new technical reference for the electrochemical synthesis of heterostructural MOFs as a promising candidate for energy-related applications.

Regulating Surface Charge by Embedding Ru Nanoparticles over 2D Hydroxides toward Water Oxidation

Exploring highly active and earth-abundant electrocatalysts for the oxygen evolution reaction (OER) is considered one of the prime prerequisites for generating green hydrogen. Herein, a competent microwave-assisted decoration of Ru nanoparticles (NPs) over the bimetallic layered double hydroxide (LDH) material is proposed. The same has been used as an OER catalyst in a 1 M KOH solution. The catalyst shows an interesting Ru NP loading dependency toward the OER, and a concentration-dependent volcanic relationship between electronic charge and thermoneutral current densities has been observed. This volcanic relation shows that with an optimum concentration of Ru NPs, the catalyst could effectively catalyze the OER by obeying the Sabatier principle of ion adsorption. The optimized Ru@CoFe-LDH(3%) demands an overpotential value of only 249 mV to drive a current density value of 10 mA/cm² with the highest TOF value of 14.4 s^-1 as compared to similar CoFe-LDH-based materials. In situ impedance experiments and DFT studies demonstrated that incorporating the Ru NPs boosts the intrinsic OER activity of the CoFe-LDH on account of sufficient activated redox reactivities for both Co and lattice oxygen of the CoFe-LDH. As a result, compared with the pristine CoFe-LDH, the current density of Ru@CoFe-LDH(3%) at 1.55 V vs RHE normalized by ECSA increased by 86.58%. First-principles DFT analysis shows that the optimized Ru@CoFe-LDH(3%) possesses a lower d-band center that indicates weaker and more optimal binding characteristics for OER intermediates, improving the overall OER performance. Overall, this report displays an excellent correlation between the decorated concentration of NPs over the LDH surface which can tune the OER activity as verified by both experimental and theoretical calculations.

Construction of 3D Hierarchical Co3O4@CoFe-LDH Heterostructures with Effective Interfacial Charge Redistribution for Rechargeable Liquid/Solid Zn-Air Batteries

Constructing three-dimensional (3D) hierarchical heterostructures is an appealing but challenging strategy to improve the performance of catalysts for electrical energy devices. Here, an efficient and robust flexible self-supporting catalyst, interface coupling of ultrathin CoFe-LDH nanosheets and Co₃O₄ nanowire arrays on the carbon cloth (CC/Co₃O₄@CoFe-LDH), was proposed for boosting oxygen evolution reaction (OER) in rechargeable liquid/solid Zn-air batteries (ZABs). The strong interfacial interaction between the CoFe-LDH and Co₃O₄ heterostructures stimulated the charge redistribution in their coupling regions, which improved the electron conductivity and optimized the adsorption free energy of OER intermediates, ultimately boosting the intrinsic OER performance. Besides, the 3D hierarchical nanoarray structure facilitated the exposure of catalytically active centers and rapid electron/mass transfer during the OER process. As such, the CC/Co₃O₄@CoFe-LDH catalyst achieved excellent OER catalytic activity in alkaline medium, with a small overpotential of 237 mV at 10 mA cm^-2, a low Tafel slope of 35.43 mV dec^-1, and long-term durability of up to 48 h, significantly outperforming the commercial RuO₂ catalyst. More impressively, the liquid and flexible solid-state ZABs assembled by the CC/Co₃O₄@CoFe-LDH hybrid catalyst as the OER catalyst presented a stable open circuit voltage, large power density, superb cycling life, and satisfactory flexibility, indicating great potential applications in energy technology. This work provides a good guidance for the development of advanced electrocatalysts with heterostructures and an in-depth understanding of electronic modulation at the heterogeneous interface.

Interfacial Engineering of Leaf-like Bimetallic MOF-Based Co@NC Nanoarrays Coupled with Ultrathin CoFe-LDH Nanosheets for Rechargeable and Flexible Zn-Air Batteries

Exploring high-efficiency, low-cost, and long-life bifunctional self-supporting electrocatalysts is of great significance for the practical application of advanced rechargeable Zn-air batteries (ZABs), especially flexible solid-state ZABs. Herein, ultrathin CoFe-layered double hydroxide (CoFe-LDH) nanosheets are strongly coupled on the surface of leaf-like bimetallic metal-organic frameworks (MOFs)-derived hybrid carbon (Co@NC) nanoflake nanoarrays supported by carbon cloth (CC) via a facile and scalable method for rechargeable and flexible ZABs. This interfacial engineering for CoFe-LDHs on Co@NC improves the electronic conductivity of CoFe-LDH nanosheets as well as achieves the balance of oxygen evolution reduction (OER) and oxygen reduction reaction (ORR) activity. The unique three-dimensional (3D) open interconnected hierarchical structure facilitates the transport of substances during the electrochemical process while ensuring adequate exposure of OER/ORR active centers. When applied as an additive-free air cathode in rechargeable liquid ZABs, CC/Co@NC/CoFe-LDH-700 demonstrates high open-circuit potential of 1.47 V, maximum power density of 129.3 mW cm^-2, and satisfactory specific capacity of 710.7 mAh g^-1_Zn. Further, the flexible all-solid-state ZAB assembled by CC/Co@NC/CoFe-LDH-700 displays gratifying mechanical flexibility and stable cycling performance over 40 h. More significantly, the series-connected flexible ZAB is further verified as a chain power supply for LED strips and performs well throughout the bending process, showing great application prospects in portable and wearable electronics. This work sheds new light on the design of high-performance self-supporting non-precious metal bifunctional electrocatalysts for OER/ORR and air cathodes for rechargeable ZABs.

Tailoring the Morphology of Cost-Effective Vanadium Diboride Through Cobalt Substitution for Highly Efficient Alkaline Water Oxidation

Design and development of efficient, economical, and durable electrocatalysts for oxygen evolution reaction (OER) are of key importance for the realization of electrocatalytic water splitting. To date, VB₂ and its derivatives have not been considered as electrocatalysts for water oxidation. Herein, we developed a series of electrocatalysts with a formal composition of V_1-xCo_xB₂ (x = 0, 0.05, 0.1, and 0.2) and employed them in an oxygen-evolving reaction. The incorporation of Co into the VB₂ structure caused a dramatic transformation in the morphology, resulting in a super low overpotential of 200 mV at 10 mA cm^-2 for V_0.9Co_0.1B₂ and displaying much greater performance compared to the noble-metal catalyst RuO₂ (290 mV). The longevity of the best-performing sample was assessed through the exposure to the current density of 10 mA cm^-2, showing relative durability after 12 h under 1 M KOH conditions. The Faradaic efficiency tests corroborated the initiation of OER at 1.45 V (vs RHE) and suggested a potential region of 1.50-1.55 V (vs RHE) as the practical OER region. The facile electron transfer between metal(s)-metalloid, high specific surface area, and availability of active oxy-hydroxy species on the surface were identified as the major contributors to this superior OER performance.

Hollow CoP/FeP4 Heterostructural Nanorods Interwoven by CNT as a Highly Efficient Electrocatalyst for Oxygen Evolution Reactions

Electrolysis of water to produce hydrogen is crucial for developing sustainable clean energy and protecting the environment. However, because of the multi-electron transfer in the oxygen evolution reaction (OER) process, the kinetics of the reaction is seriously hindered. To address this issue, we designed and synthesized hollow CoP/FeP₄ heterostructural nanorods interwoven by carbon nanotubes (CoP/FeP₄@CNT) via a hydrothermal reaction and a phosphorization process. The CoP/FeP₄@CNT hybrid catalyst delivers prominent OER electrochemical performances: it displays a substantially smaller Tafel slope of 48.0 mV dec⁻¹ and a lower overpotential of 301 mV at 10 mA cm⁻², compared with an RuO₂ commercial catalyst; it also shows good stability over 20 h. The outstanding OER property is mainly attributed to the synergistic coupling between its unique CNT-interwoven hollow nanorod structure and the CoP/FeP₄ heterojunction, which can not only guarantee high conductivity and rich active sites, but also greatly facilitate the electron transfer, ion diffusion, and O₂ gas release and significantly enhance its electrocatalytic activity. This work offers a facile method to develop transition metal-based phosphide heterostructure electrocatalysts with a unique hierarchical nanostructure for high performance water oxidation.

Highly Efficient Alkaline Water Splitting with Ru-Doped Co-V Layered Double Hydroxide Nanosheets as a Bifunctional Electrocatalyst

Active electrocatalysts for the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) are decisive for achieving efficient energy conversion from electricity to hydrogen fuel through water electrolysis. In this study, tremella-like Ru-doped Co-V layered double hydroxide nanosheets on Ni Foam (Ru-CoV-LDH@NF) was fabricated by a one-pot solvothermal reaction. As-prepared Ru-CoV-LDH@NF, with a nominal Ru loading of around 51.6 μg cm^-2 exhibits excellent bifunctional catalytic activity towards HER and OER in alkaline media. To accomplish a current density of 10 mA cm^-2 , it demands 32 mV and 230 mV overpotentials for HER and OER, respectively. The alkali electrolyzer utilizing Ru-CoV-LDH/NF as bifunctional electrocatalyst affords 10 mA cm^-2 electrolytic current density at an extremely low cell voltage of 1.50 V, showing excellent performance compared to a Pt/C-RuO₂ -based electrolyzer and many other bifunctional electrocatalyst-based ones. The incorporation of Ru changes the morphology of the resultant nanosheets to offer high electrochemical surface areas for electrocatalysis; at the same time, it significantly boosts the intrinsic HER/OER electrocatalytic activity. For HER, the energy barrier of the Volmer step is efficiently reduced upon Ru doping, whereas the Ru dopants optimize the absorption strength of *O intermediates to facilitate the OER process. This work offers a feasible means to optimize the Co-based hydroxide materials for improved electrocatalysis in overall water splitting.

Ultralow Ru-Induced Bimetal Electrocatalysts with a Ru-Enriched and Mixed-Valence Surface Anchored on a Hollow Carbon Matrix for Oxygen Reduction and Water Splitting

Rational design of trifunctional electrocatalysts with robust efficiency used for oxygen reduction, oxygen evolution, and hydrogen evolution reactions (ORR, OER, and HER) is of significance to renewable energy conversion techniques, which remains a challenging issue. This study integrates dominant Co/Co₃O₄ with a small fraction of RuO₂ and the CoRu alloy anchored on a hollow carbon matrix, originating from the novel Ru-doped hollow metal-organic framework (MOF) precursor, which is synthesized via tannic etching and ion exchange. Notably, the introduced ultralow Ru (1.28 wt %) not only generates new Ru-based species but also induces a Ru-enriched surface with abundant oxygen vacancies. Moreover, a suitable balance among different valencies of Co or Ru can be tuned by oxidation time, resulting in preferable Co²⁺ and Ru⁴⁺ species. Triggered by these unparalleled surface properties along with good conductivity, hollow structure, and the synergistic effect of multiple active sites, the resulting CoRu-O/A@hollow nitrogen-doped carbon (HNC) shows robust catalytic performance for ORR/OER/HER in an alkaline electrolyte. Typically, it exhibits a potential gap of 0.662 V for OER/ORR and enables an alkaline water electrolyzer with a cell voltage of 1.558 V at 10 mA cm^-2. This work would serve as guidance for well construction of transition-metal-based trifunctional electrocatalysts by the MOF-assisted strategy or the modulation effects of low-content Ru.