A- and B-site Codoped SrFeO3 Oxygen Sorbents for Enhanced Chemical Looping Air Separation

An investigation of the structural and electronic origins of enhanced chemical looping air separation performance of B-site substituted SrFe1-xCoxO3-δ perovskites

Chemical looping air separation (CLAS) is a promising process intensification technology for extracting oxygen from air for oxygen enrichment in process streams. Co-doped strontium ferrites (SrFe1-xCoxO3-δ) have been found to have outstanding activities for CLAS processes. In this study, we explore the underlying factors driving the enhancement in oxygen uptake and release performance of perovskite structured SrFe1-xCoxO3-δ oxygen carriers for CLAS. Phase-pure perovskites, with B site substituted by up to 75 mol% Co, were prepared by a sol-gel method and systematically investigated through a wide range of well controlled experimental and computational approaches. While all SrFe1-xCoxO3-δ oxygen carriers showed excellent cyclic stability and structural reversibility over CLAS cycles, increased B site occupancy by Co resulted in monotonic decrease in onset temperature for oxygen release and increase in oxygen carrying capacity. These experimental trends can be fundamentally explained by an increase in the structural tolerance factor, an elevation in transition metal d-band, as well as an increased degree of hybridization between the metal d-band and the O p band. Therefore, these ab initio structural and electronic descriptors are useful design rationales for the hypothesis-driven synthesis of high-performing oxygen carriers for CLAS.

Pressure-Induced Enhancement in Chemical Looping Reforming of CH4: A Thermodynamic Analysis with Fe-Based Oxygen Carriers

Chemical looping reforming of methane (CLRM) with Fe-based oxygen carriers is widely acknowledged as an environmentally friendly and cost-effective approach for syngas production, however, sintering-caused deactivate of oxygen carriers at elevated temperatures of above 900 °C is a longstanding issue restricting the development of CLRM. Here, in order to reduce the reaction temperature without compromising the chemical-looping CH4 conversion efficiency, we proposed a novel operation scheme of CLRM by manipulating the reaction pressure to shift the equilibrium of CH4 partial oxidation towards the forward direction based on the Le Chatelier's principle. The results from thermodynamic simulations showed that, at a fixed reaction temperature, the reduction in pressure led to the increase in CH4 conversion, H2 and CO selectivity, as well as carbon deposition rate of all investigated oxygen carriers. The pressure-negative CLRM with Fe3O4, Fe2O3 and MgFe2O4 could reduce the reaction temperature to below 700 °C on the premise of a satisfactory CLRM performance. In a comprehensive consideration of the CLRM performance, energy consumption, and CH4 requirement, NiFe2O4 was the Fe-based OCs best available for pressure-negative CLRM, especially for an excellent syngas yield of 23.08 mmol/gOC. This study offered a new strategy to address sintering-caused deactivation of materials in chemical looping from the reaction thermodynamics point of view.

Ni-doping effects on formation and migration of oxygen vacancies in SrFe1-xNixO3-δ oxygen carriers

Ni is a promising B-site doping element capable of improving the oxygen carrier performance of SrFeO3 perovskite. In this work, the effect of Ni doping on the formation and migration of oxygen vacancies in SrFe1-xNixO3-δ (x = 0, 0.0625, 0.125, 0.1875, and 0.25) is investigated using density functional theory calculations. Our results show that the oxygen vacancies formed from Ni-O-Fe chains exhibit lower formation energy (Ef) compared to those from Fe-O-Fe chains in each doping system. Additionally, Ef generally decreases with an increase of Ni content. This Ni-promoted formation of VO is attributed to three factors: weakened Ni-O bonding, the closure of O-2p states to the Fermi level by Ni-O hybridization, and Ni3+ decreasing the positive charges to be compensated by VO formation. Due to these multiple advantages, a modest Ni doping of x = 0.25 can induce a higher PO2 and a lower T comparted to the relatively larger Co doping of x = 0.5, thermodynamically. Kinetically, Ni-doping appears to be a disadvantage as it hinders oxygen migration, due to a higher oxygen migration barrier through SrSrNi compared to the SrSrFe pathway. However, the overall oxygen ion conduction would not be significantly influenced by hopping through a nearby pathway of SrSrFe with a low migration barrier in a system doped with a small amount of Ni. In a word, a small amount of Ni doping has an advantage over Co doping in terms of enhancing the oxygen carrier performance of the parent SrFeO3 system.

Flexible All-Solid-State Asymmetric Supercapacitors Based on PPy-Decorated SrFeO3-δ Perovskites on Carbon Cloth

The defective structure and high oxygen vacancy concentration of SrFeO3-δ perovskite enable fast ion-electron transport, but its low conductivity still hinders the high electrochemical performance. Herein, to enhance the conductivity of SrFeO3-δ-based electrodes, polypyrrole-modified SrFeO3-δ perovskite on carbon cloth (PPy@SFO@CC) has been successfully fabricated by electrodeposition of polypyrrole (PPy) on the surface of SFO@CC. The optimal PPy700@SFO@CC electrode exhibits a specific capacitance of 421 F g-1 at 1 A g-1. It was found that the outside PPy layer not only accelerates the electron transport and ion diffusion but also creates more oxygen vacancies in SrFeO3-δ, enhancing the charge storage performance significantly. Moreover, the NiCo2O4@CC//PPy700@SFO@CC device maintains a specific capacitance of 63.6% after 3000 cycles, which is ascribed to the weak adhesion forces between the active materials and carbon cloth. Finally, the all-solid-state flexible supercapacitor NiCo2O4@CC//PPy700@SFO@CC is constructed with PVA-KOH as the solid electrolyte, delivering an energy density of 16.9 W h kg-1 at a power density of 984 W kg-1. The flexible supercapacitor retains 69% of its specific capacitance after 1000 bending and folding times, demonstrating a certain degree of foldability. The present study opens new avenues for perovskite oxide-based flexible all-solid-state supercapacitors.

Oxidation Kinetics of Nanocrystalline Hexagonal RMn1-xTixO3 (R = Ho, Dy)

Hexagonal manganites, RMnO3 (R = Sc, Y, Ho-Lu), are potential oxygen storage materials for air separation due to their reversible oxygen storage and release properties. Their outstanding ability to absorb and release oxygen at relatively low temperatures of 250-400 °C holds promise of saving energy compared to current industrial methods. Unfortunately, the low temperature of operation also implies slow kinetics of oxygen exchange in these materials, which would make them inefficient in applications such as chemical looping air separation. Here, we show that the oxidation kinetics of RMnO3 can be improved through Ti4+-doping as well as by increasing the rare earth cation size. The rate of oxygen absorption of nanocrystalline RMn1-xTixO3 (R = Ho, Dy; x = 0, 0.15) was investigated by thermogravimetric analysis, X-ray absorption near-edge structure, and high-temperature X-ray diffraction (HT-XRD) with in situ switching of atmosphere from N2 to O2. The kinetics of oxidation increases for larger R and even more with Ti4+ donor doping, as both induce expansion of the ab-plane, which reduces the electrostatic repulsion between oxygen in the lattice upon oxygen ion migration. Surface exchange rates and activation energies of oxidation were determined from changes in lattice parameters observed through HT-XRD upon in situ switching of atmosphere.

Kinetic and Thermodynamic Enhancement of Low-Temperature Oxygen Release from Strontium Ferrite Perovskites Modified with Ag and CeO2

The redox behavior of the nonstoichiometric perovskite oxide SrFeO_3-δ modified with Ag, CeO₂, and Ce was assessed for chemical looping air separation (CLAS) via thermogravimetric analysis and by cyclic release and uptake of O₂ in a packed bed reactor. The results demonstrated that the addition of ∼15 wt % Ag at the surface of SrFeO_3-δ lowers the temperature of oxygen release in N₂ by ∼60 °C (i.e., from 370 °C for bare SrFeO_3-δ to 310 °C) and more than triples the amount of oxygen released per CLAS cycle at 500 °C. Impregnation of SrFeO_3-δ with Ag increased the concentration of oxygen vacancies at equilibrium, lowering (3 - δ) under all investigated oxygen partial pressures. The addition of CeO₂ at the surface or into the bulk of SrFeO_3-δ resulted in more modest changes, with a decrease in temperature for O₂ release of 20-25 °C as compared to SrFeO_3-δ and a moderate increase in oxygen yield per reduction cycle. The apparent kinetic parameters for reduction of SrFeO_3-δ, with Ag and CeO₂ additives, were determined from the CLAS experiments in a packed bed reactor, giving activation energies and pre-exponential factors of E_a,reduction = 66.3 kJ mol^-1 and A_reduction = 152 mol s^-1 m^-3 Pa^-1 for SrFeO_3-δ impregnated with 10.7 wt % CeO₂, 75.7 kJ mol^-1 and 623 mol_O2 s^-1 m ^-3 Pa^-1 for SrFeO_3-δ mixed with 2.5 wt % CeO₂ in the bulk, 29.9 kJ mol^-1 and 0.88 mol_O2 s^-1 m^-3 Pa^-1 for Sr_0.95Ce_0.05FeO_3-δ, and 69.0 kJ mol^-1 and 278 mol_O2 s^-1 m^-3 Pa^-1 for SrFeO_3-δ impregnated with 12.7 wt % Ag, respectively. Kinetics for reoxidation were much faster and were assessed for two materials with the slowest oxygen uptake, SrFeO_3-δ, giving the activation energy E_a,oxidation = 177.1 kJ mol^-1 and pre-exponential factor A_oxidation = 3.40 × 10¹⁰ mol_O2 s^-1 m^-3 Pa^-1, and Sr_0.95Ce_0.05FeO_3-δ, giving the activation energy E_a,oxidation = 64.0 kJ mol^-1, and pre-exponential factor A_oxidation = 584 mol_O2 s^-1 m^-3 Pa^-1.

Precursor engineering of hydrotalcite-derived redox sorbents for reversible and stable thermochemical oxygen storage

Chemical looping processes based on multiple-step reduction and oxidation of metal oxides hold great promise for a variety of energy applications, such as CO2 capture and conversion, gas separation, energy storage, and redox catalytic processes. Copper-based mixed oxides are one of the most promising candidate materials with a high oxygen storage capacity. However, the structural deterioration and sintering at high temperatures is one key scientific challenge. Herein, we report a precursor engineering approach to prepare durable copper-based redox sorbents for use in thermochemical looping processes for combustion and gas purification. Calcination of the CuMgAl hydrotalcite precursors formed mixed metal oxides consisting of CuO nanoparticles dispersed in the Mg-Al oxide support which inhibited the formation of copper aluminates during redox cycling. The copper-based redox sorbents demonstrated enhanced reaction rates, stable O2 storage capacity over 500 redox cycles at 900 °C, and efficient gas purification over a broad temperature range. We expect that our materials design strategy has broad implications on synthesis and engineering of mixed metal oxides for a range of thermochemical processes and redox catalytic applications.

Tunable Oxygen Intake/Release Characteristics of Brownmillerite-Type Ca2AlMnO5+δ Involving Atomic Defect Formations

The oxygen intake/release characteristics were systematically studied for Ca₂AlMnO_5+δ samples synthesized under precisely controlled oxygen pressures. Both the oxygen storage capacity (OSC) and operating temperature were systematically lowered as the oxygen pressure in the firing atmosphere increased. Notably, the sample fired under a 1% O₂ atmosphere exhibited sufficiently large OSC and superior oxygen intake/release kinetics to the pristine sample synthesized in an anaerobic condition. The high-angle annular dark-field scanning TEM observation revealed that the samples contain defects in their atomic arrangement when fired in oxygen-rich atmospheres. This result indicates that the oxygen intake/release characteristics of Ca₂AlMnO_5+δ are sensitive to the synthesis condition and widely tunable even without chemical substitutions.

Air separation via two-step solar thermochemical cycles based on SrFeO3-δ and (Ba,La)0.15Sr0.85FeO3-δ perovskite reduction/oxidation reactions to produce N2: rate limiting mechanism(s) determination

Two-step solar thermochemical cycles based on reversible reactions of SrFeO_3-δ and (Ba,La)_0.15Sr_0.85FeO_3-δ perovskites were considered for air separation. The cycle steps encompass (1) the thermal reduction of SrFeO_3-δ or (Ba,La)_0.15Sr_0.85FeO_3-δ perovskites driven by concentrated solar irradiation and (2) oxidation in air to remove O₂ and produce N₂. Rate limiting mechanisms were examined for both reactions using a combination of isothermal and non-isothermal thermogravimetry for temperature-swings between 673 and 1373 K, heating rates of 10, 20, and 50 K min^-1, and O₂ pressure-swings between 20% O₂/Ar and 100% Ar at atmospheric pressure. Evolved O₂ and associated lag due to transport behavior were measured with gas chromatography and used with measured sample temperatures to predict equilibrium compositions from a compound energy formalism thermodynamic model. Measured and predicted chemical equilibrium changes in deviation from stoichiometry were compared. Rapid chemical kinetics were observed as the samples equilibrated rapidly for all conditions, indicative that heat and mass transfer were the rate limiting mechanisms. The effects of bulk diffusion (or gas diffusion through the bed or pellet) were examined using pelletized and loose powdered samples and determined to have no discernable impact.

Factors Governing Oxygen Vacancy Formation in Oxide Perovskites

The control of oxygen vacancy (V_O) formation is critical to advancing multiple metal-oxide-perovskite-based technologies. We report the construction of a compact linear model for the neutral V_O formation energy in ABO₃ perovskites that reproduces, with reasonable fidelity, Hubbard-U-corrected density functional theory calculations based on the state-of-the-art, strongly constrained and appropriately normed exchange-correlation functional. We obtain a mean absolute error of 0.45 eV for perovskites stable at 298 K, an accuracy that holds across a large, electronically diverse set of ABO₃ perovskites. Our model considers perovskites containing alkaline-earth metals (Ca, Sr, and Ba) and lanthanides (La and Ce) on the A-site and 3d transition metals (Ti, V, Cr, Mn, Fe, Co, and Ni) on the B-site in six different crystal systems (cubic, tetragonal, orthorhombic, hexagonal, rhombohedral, and monoclinic) common to perovskites. Physically intuitive metrics easily extracted from existing experimental thermochemical data or via inexpensive quantum mechanical calculations, including crystal bond dissociation energies and (solid phase) reduction potentials, are key components of the model. Beyond validation of the model against known experimental trends in materials used in solid oxide fuel cells, the model yields new candidate perovskites not contained in our training data set, such as (Bi,Y)(Fe,Co)O₃, which we predict may have favorable thermochemical water-splitting properties. The confluence of sufficient accuracy, efficiency, and interpretability afforded by our model not only facilitates high-throughput computational screening for any application that requires the precise control of V_O concentrations but also provides a clear picture of the dominant physics governing V_O formation in metal-oxide perovskites.

Investigation of Sr0.7 Ca0.3 FeO3 Oxygen Carriers with Variable Cobalt B-Site Substitution

A-site and B-site substitutions are effective methods towards improving well-studied oxygen carrier materials that are vital for emerging gasification technologies. Such materials include SrFeO₃ , which greatly benefits from the inclusion of calcium and/or cobalt, and Sr_0.8 Ca_0.2 Fe_0.4 Co_0.6 O₃ has been regarded as the best-performing composition. In this study, systems with higher calcium and lower cobalt contents are investigated with a view to lessening the societal and economic burdens of these dual-doped carriers. Density functional theory calculations are performed to illustrate the Fe-O bonding and relaxation contributions to the oxygen vacancy formation energy in Sr_1-x Ca_x Fe_1-y Co_y O₃ systems (x=0.1875, 0.25, 0.3125; y=0.125, 0.25, 0.375, 0.5) and determine that increased calcium A-site substitution requires the use of less cobalt B-site doping to reach the same oxygen vacancy formation. These findings are experimentally validated in situ and ex situ characterization of bulk Sr_0.7 Ca_0.3 Fe_1-y Co_y O₃ materials. Sr_0.7 Ca_0.3 Fe_0.7 Co_0.3 O₃ is found to have similar O₂ adsorption/desorption rates and storage capacity to Sr_0.8 Ca_0.2 Fe_0.4 Co_0.6 O₃ in air/N₂ cycling experiments. Additionally, both materials are outperformed by Sr_0.7 Ca_0.3 Fe_1-y Co_y O₃ systems with y=0-0.10 at 400-500 °C, which cycle 1.5 wt% O₂ in under ten minutes.

A tailored multi-functional catalyst for ultra-efficient styrene production under a cyclic redox scheme

Styrene is an important commodity chemical that is highly energy and CO2 intensive to produce. We report a redox oxidative dehydrogenation (redox-ODH) strategy to efficiently produce styrene. Facilitated by a multifunctional (Ca/Mn)1-xO@KFeO2 core-shell redox catalyst which acts as (i) a heterogeneous catalyst, (ii) an oxygen separation agent, and (iii) a selective hydrogen combustion material, redox-ODH auto-thermally converts ethylbenzene to styrene with up to 97% single-pass conversion and >94% selectivity. This represents a 72% yield increase compared to commercial dehydrogenation on a relative basis, leading to 82% energy savings and 79% CO2 emission reduction. The redox catalyst is composed of a catalytically active KFeO2 shell and a (Ca/Mn)1-xO core for reversible lattice oxygen storage and donation. The lattice oxygen donation from (Ca/Mn)1-xO sacrificially stabilizes Fe3+ in the shell to maintain high catalytic activity and coke resistance. From a practical standpoint, the redox catalyst exhibits excellent long-term performance under industrially compatible conditions.

CaCo0.05Mn0.95O3-δ: A Promising Perovskite Solid Solution for Solar Thermochemical Energy Storage

The redox cycle of doped CaMnO_3-δ has emerged as an attractive way for cost-effective thermochemical energy storage (TCES) at high temperatures in concentrating solar power. The role of dopants is mainly to improve the thermal stability of CaMnO_3-δ at high temperatures and the overall TCES density of the material. Herein, Co-doped CaMnO_3-δ (CaCo_xMn_1-xO_3-δ, x = 0-0.5) perovskites have been proposed as a promising candidate for TCES materials for the first time. The phase compositions, redox capacities, TCES densities, reaction rates, and redox chemistry of the samples have been explored via experimental analysis and theoretical calculations. The results demonstrate that CaCo_0.05Mn_0.95O_3-δ showed an enhanced redox capacity (1000 °C at pO₂ = 10^-5 bar) without decomposition and provided the highest TCES density of ∼571 kJ kg^-1 reported so far. The effective Co doping tended to increase the valence states of B-site cations in perovskite and facilitate the diffusion of the lattice oxygen atoms into the surface-active oxygen sites. Furthermore, the high cooling rates deteriorated the microstructure of CaCo_0.05Mn_0.95O_3-δ particles and resulted in incomplete heat release, which is instructive to the design and operation of the TCES systems.

Controlling lattice oxygen activity of oxygen carrier materials by design: a review and perspective

The lattice oxygen activity of oxygen carriers is critical to chemical looping processes and can be effectively controlled with prepared (i) solid solution mixtures, (ii) ternary oxide phases or (iii) core–shell structured oxygen carriers.

An A- and B-Site Substitutional Study of SrFeO3-δ Perovskites for Solar Thermochemical Air Separation

An A‑ and B‑site substitutional study of SrFeO_3−δ perovskites (A’_xA_1−xB’_yB_1−yO_3−δ, where A = Sr and B = Fe) was performed for a two‑step solar thermochemical air separation cycle. The cycle steps encompass (1) the thermal reduction of A’_xSr_1−xB’_yFe_1−yO_3−δ driven by concentrated solar irradiation and (2) the oxidation of A’_xSr_1−xB’_yFe_1−yO_3−δ in air to remove O₂, leaving N₂. The oxidized A’_xSr_1−xB’_yFe_1−yO_3−δ is recycled back to the first step to complete the cycle, resulting in the separation of N₂ from air and concentrated solar irradiation. A-site substitution fractions between 0 ≤ x ≤ 0.2 were examined for A’ = Ba, Ca, and La. B-site substitution fractions between 0 ≤ y ≤ 0.2 were examined for B’ = Cr, Cu, Co, and Mn. Samples were prepared with a modified Pechini method and characterized with X-ray diffractometry. The mass changes and deviations from stoichiometry were evaluated with thermogravimetry in three screenings with temperature- and O₂ pressure-swings between 573 and 1473 K and 20% O₂/Ar and 100% Ar at 1 bar, respectively. A’ = Ba or La and B’ = Co resulted in the most improved redox capacities amongst temperature- and O₂ pressure-swing experiments.

Structural and thermodynamic study of Ca A- or Co B-site substituted SrFeO3-δ perovskites for low temperature chemical looping applications

Perovskite-structured materials, owing to their chemical-physical properties and tuneable composition, have extended their range of applications to chemical looping processes, in which lattice oxygen provides the oxygen needed for chemical reactions omitting the use of co-fed gaseous oxidants. To optimise their oxygen donating behaviour to the specific application a fundamental understanding of the reduction/oxidation characteristics of perovskite structured oxides and their manipulation through the introduction of dopants is key. In this study, we investigate the structural and oxygen desorption/sorption properties of Sr1-xCaxFeO3-δ and SrFe1-xCoxO3-δ (0 ≤ x ≤ 1) to guide the design of more effective oxygen carriers for chemical looping applications at low temperatures (i.e. 400-600 °C). Ca A- or Co B-site substituted SrFeO3-δ show an increased reducibility, resulting in a higher oxygen capacity at T ≤ 600 °C when compared to the unsubstituted sample. The quantitative assessment of the thermodynamic properties (partial molar enthalpy and entropy of vacancy formation) confirms a reduced enthalpy of vacancy formation upon substitution in this temperature range (i.e. 400-600 °C). Among the examined samples, Sr0.8Ca0.2FeO3-δ exhibited the highest oxygen storage capacity (2.15 wt%) at 500 °C, complemented by excellent redox and structural stability over 100 cycles. The thermodynamic assessment, supported by in situ XRD measurements, revealed that the oxygen release occurs with a phase transition perovskite-brownmillerite below 770 °C, while the perovskite structure remains stable above 770 °C.

SrFe1−xSnxO3−δ nanoparticles with enhanced redox properties for catalytic combustion of benzene

A series of SrFe_1−xSn_xO_3−δ showed high catalytic activity for benzene combustion. The partial substitution of Fe with Sn increased specific surface area and accelerated redox rates of Fe, resulting in the improvement of the catalytic activity.