Effects on Carbon Molecular Sieve Membrane Properties for a Precursor Polyimide with Simultaneous Flatness and Contortion in the Repeat Unit

Mechanically stable polymer molecular sieve membranes with switchable functionality designed for high CO2 separation performance

The development of high-performance membranes selective for carbon dioxide is critically important for advancing energy-efficient carbon dioxide capture technologies. Although molecular sieves have long been attractive membrane materials, turning them into practical membrane applications has been challenging. Here, we introduce an innovative approach for crafting a polymeric molecular sieve membrane to achieve outstanding carbon dioxide separation performance while upholding the mechanical stability. First, a polymer molecular sieve membrane having high gas permeability and mechanical stability was fabricated from a judiciously designed polymer that is solution-processable, hyper-cross-linkable, and functionalizable. Then, the carbon dioxide selectivity was fine-tuned by the subsequent introduction of various amine-based carriers. Among the diverse amines, polyethyleneimine stands out by functionalizing the larger pore region while preserving ultramicropores, leading to improved carbon dioxide/dinitrogen separation performance. The optimized membrane demonstrates exceptional carbon dioxide/dinitrogen separation performance, outperforming other reported polymer molecular sieve membranes and even competing favorably with most carbon molecular sieve membranes reported to date.

Structure-Transport Relationships of Water-Organic Solvent Co-transport in Carbon Molecular Sieve (CMS) Membranes

We explore the effects of the carbon molecular sieve (CMS) microstructure on the separation performance and transport mechanism of water-organic mixtures. Specifically, we utilize PIM-1 dense films and integrally skinned asymmetric hollow fiber membranes as polymer precursors for the CMS materials. The PIM-1 membranes were pyrolyzed under several different pyrolysis atmospheres (argon, carbon dioxide, and diluted hydrogen gas) and at multiple pyrolysis temperatures. Detailed gas physisorption measurements reveal that membranes pyrolyzed under 4% H2 and CO2 had broadened ultramicropore distributions (pore diameter <7 Å) compared to Ar pyrolysis, and pyrolysis under CO2 increased ultramicropore volume and broadened micropore distributions at increased pyrolysis temperatures. Gravimetric water and p-xylene sorption and diffusion measurements reveal that the PIM-1-derived CMS materials are more hydrophilic than other CMS materials that have been previously studied, which leads to sorption-diffusion estimations showing water-selective permeation. Water permeation in the vapor phase, pervaporation, and liquid-phase hydraulic permeation reveal that the isobaric permeation modes (vapor permeation and pervaporation) are reasonably well predicted by the sorption-diffusion model, whereas the hydraulic permeation mode is significantly underpredicted (>250×). Conversely, the permeation of p-xylene is well predicted by the sorption-diffusion model in all cases. The collection of pore size analysis, vapor sorption and diffusion, and permeation in different modalities creates a picture of a combined transport mechanism in which water-under high transmembrane pressures-permeates via a Poiseuille-style mechanism, whereas p-xylene solutes in the mixture permeate via sorption-diffusion.

Advanced carbon molecular sieve membranes derived from molecularly engineered cross-linkable copolyimide for gas separations

Carbon molecular sieve (CMS) membranes with precise molecular discrimination ability and facile scalability are attractive next-generation membranes for large-scale, energy-efficient gas separations. Here, structurally engineered CMS membranes derived from a tailor-made cross-linkable copolyimide with kinked structure are reported. We demonstrate that combining two features, kinked backbones and cross-linkable backbones, to engineer polyimide precursors while controlling pyrolysis conditions allows the creation of CMS membranes with improved gas separation performance. Our results indicate that the CMS membranes provide a versatile platform for a broad spectrum of challenging gas separations. The gas transport properties of the resulting CMS membranes are interpreted in terms of a model reflecting both molecular sieving Langmuir domains and a disordered continuous phase, thereby providing insight into structure evolution from the cross-linkable polyimide precursor to a final CMS membrane. With this understanding of CMS membrane structure and separation performance, these systems are promising for environmentally friendly gas separations.

Electron-mediated control of nanoporosity for targeted molecular separation in carbon membranes

Carbon molecular sieve (CMS) membranes are considered game-changers to overcome the challenges that conventional polymeric membranes face. However, CMS membranes also confront a challenge in successfully separating extremely similar-sized molecules. In this article, high-precision tuning of the microstructure of CMS membranes is proposed by controlled electron irradiation for the separation of molecules with size differences less than 0.05 nm. Fitting CMS membranes for targeted molecular separation can be accomplished by irradiation dosage control, resulting in highly-efficient C₂H_4/C₂H₆ separation for low dosages (∼250kGy, with selectivity ∼14) and ultra-selective H₂/CO₂ separation for high dosages (1000∼2000kGy with selectivity ∼80).The electron irradiated CMS also exhibits highly stabilized permeability and selectivity for long-term operation than the pristine CMS, which suffers from significant performance degradation due to physical aging. This study successfully demonstrates electron irradiation as a possible way to construct “designer” nanoporous carbon membranes out of the standard components mostly confined to pyrolysis conditions.

Controlled molecular separation by membranes requires 2D materials with precise structures to achieve the desired selectivity. Here authors demonstrate precise selectivity tuning in carbon membranes using electron irradiation.

Microporous Organic Polymers: A Synthetic Platform for Engineering Heterogeneous Carbocatalysts

The conceptual, bottom-up design of functional carbon materials from microporous organic polymers was investigated. Owing to their structural rigidity and synthetic flexibility, the porous polymers streamlined the thermal carbonization process while excluding the need for exogenous additives or extra synthesis procedures and allowed for simultaneous elemental engineering of the resultant carbonaceous materials. As designed, heteroatoms such as nitrogen and sulfur could be uniformly incorporated into the carbon matrices from the microporous polymers during thermal carbonization with a concomitant change in the macroscopic properties of the materials. In particular, doping with sulfur atoms could provide reactive sites, thereby conferring superior catalytic performance to the carbon materials. This study demonstrates expansion of the capability of microporous polymers as a functional carbon source and advances the synthetic concept for carbonaceous materials.