Catalytic Conversion of Biomass to Furanic Derivatives with Deep Eutectic Solvents

Supporting Nano Catalysts for the Selective Hydrogenation of Biomass-derived Compounds

The selective hydrogenation of biomass derivatives presents a promising pathway for the production of high-value chemicals and fuels, thereby reducing reliance on traditional petrochemical industries. Recent strides in catalyst nanostructure engineering, achieved through tailored support properties, have significantly enhanced the hydrogenation performance in biomass upgrading. A comprehensive understanding of biomass selective upgrading reactions and the current advancement in supported catalysts is crucial for guiding future processes in renewable biomass. This review aims to summarize the development of supported nanocatalysts for the selective hydrogenation of the US DOE's biomass platform compounds derivatives into valuable upgraded molecules. The discussion includes an exploration of the reaction mechanisms and conditions in catalytic transfer hydrogenation (CTH) and high-pressure hydrogenation. By thoroughly examining the tailoring of supports, such as metal oxide catalysts and porous materials, in nano-supported catalysts, we elucidate the promoting role of nanostructure engineering in biomass hydrogenation. This endeavor seeks to establish a robust theoretical foundation for the fabrication of highly efficient catalysts. Furthermore, the review proposes prospects in the field of biomass utilization and address application bottlenecks and industrial challenges associated with the large-scale utilization of biomass.

Synthesis of biofuel precursors from benzaldehyde and cyclopentanone via aldehyde-ketone condensation in a deep eutectic solvent system

Production of biofuel precursors from biomass-derived platform compounds (BDPC) has a profound influence on biofuel industries. Herein, an efficient catalytic system composed of the deep eutectic solvent (DES, i.e., ChCl/Fa) and SnCl4 (ChCl/Fa-SnCl4) was developed to produce biofuel precursors (C12 and C19) through aldehyde-ketone (A-K) condensation of benzaldehyde (BD) and cyclopentanone (CPO). ChCl/Fa-SnCl4 exhibited the prospective catalytic performance and given the high selectivity (SC12 = 49.20%, SC19 = 15.20%) and total yield (YC12+C19 = 64.37%) of C12 and C19, as well as 99.96% BD conversion under the optimized conditions (BD : CPO molar ratio of 1 : 6, ChCl : Fa molar ratio of 1 : 12, 4 mmol SnCl4, 80 °C for 120 min). Subsequently, the C12 and C19 precursors were successfully applied to generate cyclic alkanes (C12H14 and C19H18) by hydrodeoxygenation with selectivity of 37.61% and 24.10%, respectively. Finally, the potential catalytic mechanism was explored by density functional theory (DFT) calculations. The results unveiled that the formation of a stable structure for the ChCl/Fa-SnCl4 system was ascribed to the viable interactions among ChCl, Fa and SnCl4 by coordination bonds, electrostatic interactions and H-bonds, which decreased reaction energy barriers and drove the condensation of BD and CPO. In this case, the catalytic reactions between BD and CPO were enhanced to promote the synthesis of C12 and C19. This work provides a novel strategy for the applicability of different BDPC to synthesize fuel precursors for the development of liquid biofuels.

Valorization of Glucose-Derived Humin as a Low-Cost, Green, Reusable Adsorbent for Dye Removal, and Modeling the Process

Glucose can be isomerized into fructose and dehydrated into key platform biochemicals, following the "bio-refinery concept". However, this process generates black and intractable substances called humin, which possess a polymeric furanic-type structure. In this study, glucose-derived humin (GDH) was obtained by reacting D-glucose with an allylamine catalyst in a deep eutectic solvent medium, followed by a carbonization step. GDH was used as a low-cost, green, and reusable adsorbent for removing cationic methylene blue (MB) dye from water. The morphology of carbonized GDH differs from pristine GDH. The removal efficiencies of MB dye using pristine GDH and carbonized GDH were 52% and 97%, respectively. Temperature measurements indicated an exothermic process following pseudo-first-order kinetics, with adsorption behavior described by the Langmuir isotherm. The optimum parameters were predicted using the response surface methodology and found to be a reaction time of 600 min, an initial dye concentration of 50 ppm, and a GDH weight of 0.11 g with 98.7% desirability. The MB dye removal rate optimized through this model was 96.85%, which was in good agreement with the experimentally obtained value (92.49%). After 10 cycles, the MB removal rate remained above 80%, showcasing the potential for GDH reuse and cost-effective wastewater treatment.

Switchable product selectivity in dehydration of N-acetyl-d-glucosamine promoted by choline chloride-based deep eutectic solvents

Herein, we report choline chloride-based deep eutectic solvents (DESs) promoted conversion of N-acetyl-d-glucosamine (GlcNAc) into nitrogen-containing compounds, i.e., 3-acetamido-5-(1',2'-dihydroxyethyl) furan (Chromogen III) and 3-acetamido-5-acetylfuran (3A5AF). The binary deep eutectic solvent choline chloride-glycerin (ChCl-Gly), was found to promote the dehydration of GlcNAc to form Chromogen III, which reaches a maximum yield of 31.1%. On the other hand, the ternary deep eutectic solvent, choline chloride-glycerol-B(OH)₃ (ChCl-Gly-B(OH)₃), promoted the further dehydration of GlcNAc into 3A5AF with a maximum yield of 39.2%. In addition, the reaction intermediate, 2-acetamido-2,3-dideoxy-d-erythro-hex-2-enofuranose (Chromogen I), was detected by in situ nuclear magnetic resonance (NMR) techniques when promoted by ChCl-Gly-B(OH)₃. The experimental results of the ¹H NMR chemical shift titration showed ChCl-Gly interactions with α-OH-3 and α-OH-4 of GlcNAc, which is responsible for promoting the dehydration reaction. Meanwhile, the strong interaction between Cl^- and GlcNAc was demonstrated by ³⁵Cl NMR.

Selective and Efficient Synthesis of Pine Sterol Esters Catalyzed by Deep Eutectic Solvent

Phytosterol esters have attracted widespread academic and industrial interests due to their advantages in lowering cholesterol, as antioxidants, and in preventing or treating cancer. However, the generation of by-products limits the application of phytosterol esters in food fields. In this study, deep eutectic solvents (DESs), a series of green, nontoxic, low-cost and biodegradable solvents, were adopted as the catalyst for the synthesis of pine sterol esters. The results showed that the acidic DES which was prepared with choline chloride (ChCl) and p-toluene sulfonic acid monohydrate (PTSA) with a molar ratio of 1:3 performed best in the prescreening experiments. To further improve the efficiency of the pine sterol ester, the molar ratio of substrates, the amount of catalyst, the reaction temperature and the reaction time were optimized, and its yield was improved to 94.1%. Moreover, the by-products of the dehydration side reactions of the sterol can be efficiently inhibited. To make this strategy more universal, other fatty acids were also used as the substrate for the synthesis of pine sterol esters, and a yield of above 92.0% was obtained. In addition, the reusability of DES was also investigated in this study, and the efficiency of DES was well maintained within five recycled uses. Finally, DFT calculations suggested that the suitable H-bonds between ChCl and PTSA decreased the nucleophilic capacity and increased the steric hindrance of the latter, and further prevented the attack on ^βH and reduced the generation of by-products. This study developed a reliable and eco-friendly strategy for the preparation of high-quality phytosterol esters with low-dosage catalyst usage and high selectivity.

Collagen Fiber-Based Advanced Separation Materials: Recent Developments and Future Perspectives

Separation plays a critical role in a broad range of industrial applications. Developing advanced separation materials is of great significance for the future development of separation technology. Collagen fibers (CFs), the typical structural proteins, exhibit unique structural hierarchy, amphiphilic wettability, and versatile chemical reactivity. These distinctive properties provide infinite possibilities for the rational design of advanced separation materials. During the past 2 decades, many progressive achievements in the development of CFs-derived advanced separation materials have been witnessed already. Herein, the CFs-based separation materials are focused on and the recent progresses in this topic are reviewed. CFs widely existing in animal skins display unique hierarchically fibrous structure, amphiphilicity-enabled surface wetting behaviors, multi-functionality guaranteed covalent/non-covalent reaction versatility. These outstanding merits of CFs bring great opportunities for realizing rational design of a variety of advanced separation materials that were capable of achieving high-performance separations to diverse specific targets, including oily pollutants, natural products, metal ions, anionic contaminants and proteins, etc. Besides, the important issues for the further development of CFs-based advanced separation materials are also discussed.

Advances of Ionic Liquids and Deep Eutectic Solvents in Green Processes of Biomass-Derived 5-Hydroxymethylfurfural

5-Hydroxymethylfurfural (HMF) is identified as an important bio-based platform chemical to bridge petroleum-based and biomass-based resources. It can be obtained through dehydration of various carbohydrates as well as converted to value-added fuels and chemicals. As designer solvents, ionic liquids (ILs) and deep eutectic solvents (DESs) have been widely used in catalytic transformation of biomass derivatives to various chemicals. This Review summarizes recent progress in experimental and theoretical studies on dehydration of carbohydrates such as fructose, glucose, sucrose, cellobiose, chitosan, cellulose, inulin, and even raw biomass to generate HMF using ILs and DESs as catalysts/cocatalysts and/or solvents/cosolvents. It also gives an overview of IL and DES-involved catalytic transformation of HMF to downstream products via oxidation, reduction, esterification, decarboxylation, and so forth. Challenges and prospects of ILs and DESs are also proposed for further production of HMF and HMF derivatives from biomass in green and sustainable processes.

An integrated deep eutectic solvent-ionic liquid-metal catalyst system for lignin and 5-hydroxymethylfurfural production from lignocellulosic biomass: Technoeconomic analysis

There is an increasing interest in deep eutectic solvent (DES) and ionic liquid (IL) for lignin and 5-hydroxymethylfurfural (HMF) production from lignocellulosic biomass, but their economic costs raise great concerns. In this study, the effects of DES (ZnCl₂-lactic acid)/IL([EMIM]Cl)/metal catalysts (CuCl₂-CrCl₂) recycling time, acetone/water washing volume, HMF yield, and production capacity on total capital investment, annual operating cost, and net present value (NPV) of the refinery were elucidated. Results showed that annual operating cost was highly associated with DES/IL/metal catalysts recycling time as it determined raw materials cost. The HMF MSP of $16453/MT for the base case (ZnCl₂/lactic acid recycling 5 times, acetone/water washing 5 volumes, CuCl₂-CrCl₂-[EMIM]Cl recycling 10 times, HMF yield of 55%, and production capacity of 100 MT/h) was achieved with an IRR of 10%. Sensitivity analysis identified the unit costs of lactic acid and [EMIM]Cl as the dominant contributors to the HMF MSP.

Catalytic deep eutectic solvent for levoglucosenone production by pyrolysis of cellulose

This work presents the selective production of the versatile bio-based platform levoglucosenone (LGO) using deep eutectic solvents (DESs) as catalysts during cellulose pyrolysis. Among 18 types of DESs examined, those containing p-toluenesulfonic acid as a hydrogen bond donor possessed the requisite thermal stability for use in the pyrolysis of cellulose. When those DESs were combined with cellulose, the pyrolysis temperature could be reduced which led to greater selectivity for LGO, the highest yield being 41.5% on a carbon basis. Because of their thermal stability, the DESs could be recovered from the pyrolysis residue and reused. The DESs recovery reached 97.9% in the pyrolysis at a low temperature with the LGO yield of 14.0%. Thus, DES-assisted cellulose pyrolysis is a promising methodology for LGO production.

Preparation of 3-aceta mido-5-acetylfuran from N-acetylglucosamine and chitin using biobased deep eutectic solvents as catalysts

A DES (choline chloride/citric acid) is reported for the first time to convert NAG to 3A5AF with a yield of 47.11 mol%.

A priori design of new natural deep eutectic solvent for lutein recovery from microalgae

Lutein is an important functional food ingredient. However, its recovery processes developed so far seem to fail in sustainability criteria, regarding the urgent need for improved extraction ability while maintaining stability. This work aimed to study the design and application of natural deep eutectic solvent (NADES) for lutein recovery from Scenedesmus sp with the aid of COSMO-RS. The performance of the novel fenchyl alcohol/thymol-based system was studied comprehensively under different extraction parameters. Furthermore, thermal, light and storage stability of lutein in NADES were investigated. It was found that lutein recovery from microalgae should be performed using equimolar hydrogen-bond acceptor/donor at 60 °C within 70 min. The NADES could increase lutein yield compared with the conventional methodology using organic solvents. Besides, it significantly enhanced the lutein stability under various conditions. Hydrogen bond and Van der Waals interaction play crucial roles during target processing, elucidated by theoretical calculations and nuclear magnetic resonance.

Enhanced Furfural Production in Deep Eutectic Solvents Comprising Alkali Metal Halides as Additives

The addition of alkali metal halide salts to acidic deep eutectic solvents is here reported as an effective way of boosting xylan conversion into furfural. These salts promote an increase in xylose dehydration due to the cation and anion interactions with the solvent being a promising alternative to the use of harsh operational conditions. Several alkali metal halides were used as additives in the DES composed of cholinium chloride and malic acid ([Ch]Cl:Mal) in a molar ratio of 1:3, with 5 wt.% of water. These mixtures were then used as both solvent and catalyst to produce furfural directly from xylan through microwave-assisted reactions. Preliminary assays were carried out at 150 and 130 °C to gauge the effect of the different salts in furfural yields. A Response Surface Methodology was then applied to optimize the operational conditions. After an optimization of the different operating conditions, a maximum furfural yield of 89.46 ± 0.33% was achieved using 8.19% of lithium bromide in [Ch]Cl:Mal, 1:3; 5 wt.% water, at 157.3 °C and 1.74 min of reaction time. The used deep eutectic solvent and salt were recovered and reused three times, with 79.7% yield in the third cycle, and the furfural and solvent integrity confirmed.

Mini-Review on the Synthesis of Furfural and Levulinic Acid from Lignocellulosic Biomass

Efficient conversion of renewable biomass into value-added chemicals and biofuels is regarded as an alternative route to reduce our high dependence on fossil resources and the associated environmental issues. In this context, biomass-based furfural and levulinic acid (LA) platform chemicals are frequently utilized to synthesize various valuable chemicals and biofuels. In this review, the reaction mechanism and catalytic system developed for the generation of furfural and levulinic acid are summarized and compared. Special efforts are focused on the different catalytic systems for the synthesis of furfural and levulinic acid. The corresponding challenges and outlooks are also observed.

Taming the butterfly effect: modulating catalyst nanostructures for better selectivity control of the catalytic hydrogenation of biomass-derived furan platform chemicals

This minireview highlights versatile routes for catalyst nanostructure modulation for better hydrogenation selectivity control of typical biomass-derived furan platform chemicals to tame the butterfly effect on the catalytic selectivity.