Design Strategies of Non-Noble Metal-Based Electrocatalysts for Two-Electron Oxygen Reduction to Hydrogen Peroxide

Recent Progress of Transition Metal Selenides for Electrochemical Oxygen Reduction to Hydrogen Peroxide: From Catalyst Design to Electrolyzers Application

Hydrogen peroxide (H2O2) is a highly value-added and environmental-friendly chemical with various applications. The production of H2O2 by electrocatalytic 2e- oxygen reduction reaction (ORR) has emerged as a promising alternative to the energy-intensive anthraquinone process. High selectivity Catalysts combining with superior activity are critical for the efficient electrosynthesis of H2O2. Earth-abundant transition metal selenides (TMSs) being discovered as a classic of stable, low-cost, highly active and selective catalysts for electrochemical 2e- ORR. These features come from the relatively large atomic radius of selenium element, the metal-like properties and the abundant reserves. Moreover, compared with the advanced noble metal or single-atom catalysts, the kinetic current density of TMSs for H2O2 generation is higher in acidic solution, which enable them to become suitable catalyst candidates. Herein, the recent progress of TMSs for ORR to H2O2 is systematically reviewed. The effects of TMSs electrocatalysts on the activity, selectivity and stability of ORR to H2O2 are summarized. It is intended to provide an insight from catalyst design and corresponding reaction mechanisms to the device setup, and to discuss the relationship between structure and activity.

Electrochemical production of hydrogen peroxide by non-noble metal-doped g-C3N4 under a neutral electrolyte

Electrochemical oxygen reduction (ORR) for the production of clean hydrogen peroxide (H2O2) is an effective alternative to industrial anthraquinone methods. The development of highly active, stable, and 2e- ORR oxygen reduction electrocatalysts while suppressing the competing 4e- ORR pathway is currently the main challenge. Herein, bimetallic doping was successfully achieved based on graphitic carbon nitride (g-C3N4) with the simultaneous introduction of K and Co, whereby 2D porous K-Co/CNNs nanosheets were obtained. The introduction of Co promoted the selectivity for H2O2, while the introduction of K not only promoted the formation of 2D nanosheets of g-C3N4, but also inhibited the ablation of H2O2 by K-Co/CNNs. Electrochemical studies showed that the selectivity of H2O2 in K-Co/CNNs under neutral electrolyte was as high as 97%. After 24 h, the H2O2 accumulation of K-Co/CNNs was as high as 31.7 g L-1. K-Co/CNNs improved the stability of H2O2 by inhibiting the ablation of H2O2, making it a good 2e- ORR catalyst and providing a new research idea for the subsequent preparation of H2O2.

Enhanced electrochemical-activation of H2O2 to produce •OH by regulating the adsorption of H2O2 on nitrogen-doped porous carbon for organic pollutants removal

The heterogeneous Fenton oxidation is regarded as a promising technology for refractory organic pollutants removal relying on highly active •OH generated via the decomposition of H2O2 catalyzed by iron-based catalyst that overcomes the issues of pH limitation and iron sludge discharge encountered in conventional Fenton reaction. However, the efficiency of •OH production in heterogeneous Fenton remains low as the limited mass transfer between H2O2 and catalysts caused by the poor H2O2 adsorption. Here, a nitrogen-doped porous carbon (NPC) catalyst with tunable N configuration was prepared for electrochemical-activation of H2O2 to •OH by enhancing the H2O2 adsorption on catalysts. The resultant •OH production yield on NPC reached 0.83 mM in 120 min. Notably, the NPC catalyst could be more energy-efficient for actual coking wastewater treatment with an energy consumption of 10.3 kWh kgCOD-1 than other electro-Fenton catalysts reported (20-29.7 kWh kgCOD-1). Density function theory (DFT) revealed that highly efficient •OH production was ascribed to the graphitic N which enhances the adsorption energy of H2O2 on NPC catalyst. This study provides new insight into the fabrication of efficient carbonaceous catalysts by rationally modulating electronic structures for refractory organic pollutants degradation.

Favoring the Selective H2O2 Generation of a Self-Antibiofouling Dissolved Oxygen Sensor for Real-Time Online Monitoring via Surface-Engineered N-Doped Reduced Graphene Oxide

Dissolved oxygen (DO) is a key parameter in assessing water quality, particularly in aquatic ecosystems. The oxygen reduction reaction (ORR) has notable prevalence in energy conversion and biological processes, including biosensing. Nevertheless, the long-term usage of the submersible DO sensors leads to undesirable biofilm formation on the electrode surface, deteriorating their sensitivity and stability. Recently, the reactive oxygen species (ROS), such as the two-electron pathway ORR byproduct, H2O2, had been known for its biofilm-degradation activity. Herein, for the first time, we reported N-doped reduced graphene oxide (N-rGO) for H2O2 selectivity as the self-antibiofouling DO sensor. Introducing foreign atom doping could reorient the electron network of graphene by the electronegativity gap, which facilitated highly selective and efficient two electron pathway of ORR. Mitigating the N content of N-rGO had enhanced the H2O2 selectivity (57.5%) and electron transfer number (n = 2.84) in neutral medium. Moreover, the N-rGO could be integrated to a wireless DO monitoring device that might realize an applicable device in the aquatic fish farming.

Promoting Oxygen Reduction Reaction on Carbon-based Materials by Selective Hydrogen Bonding

Electrochemical oxygen reduction reaction (ORR) is fundamental for many energy conversion and storage devices. Selective tuning of *OOH/*OH adsorption energy to break the intrinsic scaling limitation (ΔG*OOH =ΔG*OH +3.2 eV) is effective in optimizing the ORR limiting potential (UL ), which is practically challenging to achieve by constructing a particular catalyst. Herein, using first-principles calculations, we elucidated how to rationally plant an additional *OH that can selectively interact with the ORR intermediate of *OOH via hydrogen bonding, while not affecting the *OH intermediate. Guided by the design principle, we successfully tailored a series of novel carbon-based catalysts, with merits of low-cost, long-lasting, synthesis feasibility, exhibiting a high UL (1.06 V). Our proposed strategy comes up with a new linear scaling relationship of ΔG*OOH =ΔG*OH +2.84 eV. This approach offers a great possibility for the rational design of efficient catalysts for ORR and other chemical reactions.

Photocatalytic Synthesis of Hydrogen Peroxide from Molecular Oxygen and Water

Hydrogen peroxide is a powerful and green oxidant that allows for the oxidation of a wide span of organic and inorganic substrates in liquid media under mild reaction conditions, and forms only molecular water and oxygen as end products. Hydrogen peroxide is therefore used in a wide range of applications, for which the well-documented and established anthraquinone autoxidation process is by far the dominating production method at the industrial scale. As this method is highly energy consuming and environmentally costly, the search for more sustainable synthesis methods is of high interest. To this end, the article reviews the basis and the recent development of the photocatalytic synthesis of hydrogen peroxide. Different oxygen reduction and water oxidation mechanisms are discussed, as well as several kinetic models, and the influence of the main key reaction parameters is itemized. A large range of photocatalytic materials is reviewed, with emphasis on titania-based photocatalysts and on high-prospect graphitic carbon nitride-based systems that take advantage of advanced bulk and surface synthetic approaches. Strategies for enhancing the performances of solar-driven photocatalysts are reported, and the search for new, alternative, photocatalytic materials is detailed. Finally, the promise of in situ photocatalytic synthesis of hydrogen peroxide for water treatment and organic synthesis is described, as well as its coupling with enzymes and the direct in situ synthesis of other technical peroxides.

Co-based Catalysts for Selective H2 O2 Electroproduction via 2-electron Oxygen Reduction Reaction

Electrochemical production of hydrogen peroxide (H₂ O₂ ) via two-electron oxygen reduction reaction (ORR) process is emerging as a promising alternative method to the conventional anthraquinone process. To realize high-efficiency H₂ O₂ electrosynthesis, robust and low cost electrocatalysts have been intensively pursued, among which Co-based catalysts attract particular research interests due to the earth-abundance and high selectivity. Here, we provide a comprehensive review on the advancement of Co-based electrocatalyst for H₂ O₂ electroproduction. The fundamental chemistry of 2-electron ORR is discussed firstly for guiding the rational design of electrocatalysts. Subsequently, the development of Co-based electrocatalysts involving nanoparticles, compounds and single atom catalysts is summarized with the focus on active site identification, structure regulation and mechanism understanding. Moreover, the current challenges and future directions of the Co-based electrocatalysts are briefly summarized in this review.

Ultrahigh-Loaded Fe Single Atoms and Fe3C Nanoparticle Catalysts as Air Cathodes for High-Performance Zn-Air Batteries

Fe-based materials containing Fe-Nx sites have emerged as promising electrocatalysts in the oxygen reduction reaction (ORR), but they still suffer structural instability which may lead to loss of catalytic activity. Herein, a novel electrocatalyst Fe₃C-FeSA@3DCN with the coexistence of Fe₃C nanoparticles and Fe single atoms (FeSA) in a three-dimensional conductive network (3DCN) is prepared via lattice confinement and defect trapping strategies with an Fe atomic loading of as high as 4.36%. In the ORR process, the limiting current density of Fe₃C-FeSA@3DCN reaches 5.72 mA cm^-2, with an onset potential of 0.926 V and a Tafel slope of 66 mV/decade, showing better catalytic activity and stability than Pt/C catalysts. Notably, its assembled aqueous and solid-state Zn-air batteries (ZABs) achieve peak power densities of 166 and 56 mW cm^-2, respectively, with a long service life of up to 200 h at a current density of 5 mA cm^-2. In addition, the assembled ZAB can provide a constant voltage on activated carbon electrodes to perform capacitive deionization to adsorb different ions. The importance of the Fe species active sites generated by Fe₃C and FeSA in the material for ORR activity to boost the electron transfer and mass transfer is demonstrated by a simple selective poisoning experiment.

Recent advances in carbonaceous catalyst design for the in situ production of H2O2 via two-electron oxygen reduction

The electrochemical oxygen reduction reaction has received increasing attention as a relatively green, safe and sustainable method for in situ hydrogen peroxide (H₂O₂) production. Recently, significant achievements have been made to explore carbon-based (noble metal-free) low-cost and efficient electrocatalysts for H₂O₂ electroproduction, which could potentially replace the traditional anthraquinone process. However, to realize industrial-scale implementation, a highly active and selective catalytic material is needed. In this review paper, we first expound on the oxygen reduction reaction (ORR) mechanism, which is the origin of in situ H₂O₂ production. Then, the recent progress in the development of modified carbon-based catalysts is reviewed and classified, corresponding to their physical or chemical modulation. Furthermore, an overview is provided of the available examples from pilot/large-scale applications. Finally, an outlook on the current challenges and future research prospects to transfer the lab-developed catalysts into pilot or industrial-scale reactors is briefly discussed.

Facile Synthesis of Nitrogen-Doped Carbon-Supported Rhodium–Cobalt Alloy Electrocatalyst for Oxygen Reduction Reaction

Fuel cells are considered as efficient and environmentally ecofriendly alternatives for energy production. The oxygen-reduction reaction is important in energy-conversion systems for fuel cells. In this work, rhodium (Rh) and cobalt (Co) alloy nanoparticles were deposited on nitrogen (N)-doped carbon (C) supports (RhCo/NC) using ball milling and thermal decomposition. The RhCo/NC composites were transformed into small nanoparticles with an average diameter of approximately 4 nm. The properties of the as-synthesized RhCo/NC nanocatalyst were characterized through transmission electron microscopy, X-ray diffraction, X-ray photoelectron spectroscopy, and Raman spectroscopy. The catalytic activity of the nanocatalyst for the ORR was investigated. The RhCo/NC nanocatalyst showed good activity for the ORR, long-term durability in chronoamperometry tests, and resistance to methanol crossover in an alkaline solution. This was because of the synergistic effects of the metal alloy. Chronoamperometric analysis demonstrated the remarkable durability of the RhCo/NC nanocatalyst compared to a commercial platinum (Pt)/C catalyst. Moreover, the RhCo/NC nanocatalyst exhibited good methanol tolerance. The RhCo/NC nanocatalyst can replace Pt-based catalysts in energy-conversion systems.

Emerging single-atom iron catalysts for advanced catalytic systems

Due to the elusive structure-function relationship, traditional nanocatalysts always yield limited catalytic activity and selectivity, making them practically difficult to replace natural enzymes in wide industrial and biomedical applications. Accordingly, single-atom catalysts (SACs), defined as catalysts containing atomically dispersed active sites on a support material, strikingly show the highest atomic utilization and drastically boosted catalytic performances to functionally mimic or even outperform natural enzymes. The molecular characteristics of SACs (e.g., unique metal-support interactions and precisely located metal sites), especially single-atom iron catalysts (Fe-SACs) that have a similar catalytic structure to the catalytically active center of metalloprotease, enable the accurate identification of active centers in catalytic reactions, which afford ample opportunity for unraveling the structure-function relationship of Fe-SACs. In this review, we present an overview of the recent advances of support materials for anchoring an atomic dispersion of Fe. Subsequently, we highlight the structural designability of support materials as two sides of the same coin. Moreover, the applications described herein illustrate the utility of Fe-SACs in a broad scope of industrially and biologically important reactions. Finally, we present an outlook of the major challenges and opportunities remaining for the successful combination of single Fe atoms and catalysts.

Composition Engineering of Amorphous Nickel Boride Nanoarchitectures Enabling Highly Efficient Electrosynthesis of Hydrogen Peroxide

Developing advanced electrocatalysts with exceptional two electron (2e^- ) selectivity, activity, and stability is crucial for driving the oxygen reduction reaction (ORR) to produce hydrogen peroxide (H₂ O₂ ). Herein, a composition engineering strategy is proposed to flexibly regulate the intrinsic activity of amorphous nickel boride nanoarchitectures for efficient 2e^- ORR by oriented reduction of Ni²⁺ with different amounts of BH₄ ^- . Among borides, the amorphous NiB₂ delivers the 2e^- selectivity close to 99% at 0.4 V and over 93% in a wide potential range, together with a negligible activity decay under prolonged time. Notably, an ultrahigh H₂ O₂ production rate of 4.753 mol g_cat ^-1 h^-1 is achieved upon assembling NiB₂ in the practical gas diffusion electrode. The combination of X-ray absorption and in situ Raman spectroscopy, as well as transient photovoltage measurements with density functional theory, unequivocally reveal that the atomic ratio between Ni and B induces the local electronic structure diversity, allowing optimization of the adsorption energy of Ni toward *OOH and reducing of the interfacial charge-transfer kinetics to preserve the OO bond.

Electrosynthesis of H2O2 through a two-electron oxygen reduction reaction by carbon based catalysts: From mechanism, catalyst design to electrode fabrication

Hydrogen peroxide (H₂O₂) is an efficient oxidant with multiple uses ranging from chemical synthesis to wastewater treatment. The in-situ H₂O₂ production via a two-electron oxygen reduction reaction (ORR) will bring H₂O₂ beyond its current applications. The development of carbon materials offers the hope for obtaining inexpensive and high-performance alternatives to substitute noble-metal catalysts in order to provide a full and comprehensive picture of the current state of the art treatments and inspire new research in this area. Herein, the most up-to-date findings in theoretical predictions, synthetic methodologies, and experimental investigations of carbon-based catalysts are systematically summarized. Various electrode fabrication and modification methods were also introduced and compared, along with our original research on the air-breathing cathode and three-phase interface theory inside a porous electrode. In addition, our current understanding of the challenges, future directions, and suggestions on the carbon-based catalyst designs and electrode fabrication are highlighted.

Using Palladium and Gold Palladium Nanoparticles Decorated with Molybdenum Oxide for Versatile Hydrogen Peroxide Electroproduction on Graphene Nanoribbons

Electrocatalytic production of H₂O₂ via a two-electron oxygen reduction reaction (ORR-2e^-) is regarded as a highly promising decentralized and environmentally friendly mechanism for the production of this important chemical commodity. However, the underlying challenges related to the development of catalytic materials that contain zero or low content of noble metals and that are relatively more active, selective, and resistant for long-term use have become a huge obstacle for the electroproduction of H₂O₂ on commercial and industrial scales. The present study reports the synthesis and characterization of low metal-loaded (≤6.4 wt %) catalysts and their efficiency in H₂O₂ electroproduction. The catalysts were constructed using gold palladium molybdenum oxide (AuPdMoO_x) and palladium molybdenum oxide (PdMoO_x) nanoparticles supported on graphene nanoribbons. Based on the application of a rotating ring-disk electrode, we conducted a thorough comparative analysis of the electrocatalytic performance of the catalysts in the ORR under acidic and alkaline media. The proposed catalysts exhibited high catalytic activity (ca. 0.08 mA g_noble metal^-1 in an acidic medium and ca. 6.6 mA g_noble metal^-1 in an alkaline medium), good selectivity (over 80%), and improved long-term stability toward ORR-2e^-. The results obtained showed that the enhanced ORR activity presented by the catalysts, which occurred preferentially via the two-electron pathway, was promoted by a combination of factors including geometry, Pd content, interparticle distance, and site-blocking effects, while the electrochemical stability of the catalysts may have been enhanced by the presence of MoO_x.

Oxygen vacancy on Nb2O5 enhanced the performance of H2O2 electrosynthesis from O2 reduction

A serial oxygen vacancy (OV) on Nb2O5 is synthesised by H2 calcination, the H-300 exhibited high selectivity and activity of H2O2 (93.4%, 562.5 mmol gcat-1). The volcano relationship is identified...