Chemical Upcycling of Waste Poly(bisphenol A carbonate) to 1,4,2-Dioxazol-5-ones and One-Pot C-H Amidation

Chemical upcycling of poly(bisphenol A carbonate) via sequential diamino-/methanolysis: A phosgeneless one-pot route to dimethyl dicarbamate esters

Waste poly(bisphenol A carbonate) (PC) is a potential source of harmful bisphenol A (BPA). In this study a new approach aiming to chemically valorize hazardous PC wastes is described. A one-pot process has been developed that allows to recover BPA from PC used as "phosgene equivalent" for the synthesis of dimethyl dicarbamates MeO2CNH-R-NHCO2Me. Dicarbamate esters are industrially relevant precursors of non-isocyanate polyurethanes and polyureas. The devised process is conducted stepwisely. PC is first depolymerized by reaction with basic diamines H2NRNH2 (1,6-diaminohexane (3a); 4,7,10-trioxa-1,13-tridecanediamine (4a); meta-xylylenediamine (5a); para-xylylenediamine (6a)) into BPA and oligourethanes H[-OArO(O)CNHRNHC(O)-]nOArOH (Ar = 4,4'-C6H4C(Me)2C6H4-) that, in a subsequent step, are one-pot converted into MeO2CNH-R-NHCO2Me and more BPA by transurethanization with methanol. Both the steps proceed under mild conditions and do not require any auxiliary catalyst. The process allows to recover BPA in high yield and, as an additional outstanding advantage, offers a new solution to the synthesis of MeO2CNH-R-NHCO2Me dicarbamates without using poisonous phosgene, traditionally used to this purpose. Aromatic diamines are much less reactive than aliphatic ones. Under conditions comparable with those used for 3a-6a, 4,4'-diaminodiphenylmethane reacted with PC under the assistance of a base catalyst (DBU; NaOH) to give polyurea [-NHRNHCO-]n as major product.

Sustainable Harnessing of Waste Polycarbonate for Synthesizing Activated Furans to Generate Stenhouse Adducts on Polymer Surface

Plastics are versatile materials, offering lightweight, durable, and affordable solutions across various industries. However, their non-degradable nature poses challenges by end of their life. This study presented an innovative carbonyl extraction method to utilize waste poly(bisphenol A carbonate) (PC) as reaction precursor to synthesis of activated furan as precursor for photoswitchable Stenhouse adducts. This innovative chemical strategy not only generated N,N'-functionalized barbiturates but also provided an eco-friendly and cost-effective alternative to traditional synthesis methods. The method presented hereby not only promotes sustainability by repurposing waste polycarbonate as carbonyl equivalent under green conditions but also yielded reusable bisphenol A (BPA). Furthermore, the derived activated furans exhibited their functionality by forming colored donor-acceptor Stenhouse adducts (DASAs) on aminated polymer surfaces. This work demonstrated a transition from a linear plastics economy toward a circular one, highlighting the potential of plastic waste as a resource for creating materials with improved properties.

Solvent-Promoted Catalyst-Free Recycling of Waste Polyester and Polycarbonate Materials

Polymeric materials are indispensable in our daily lives. However, the generation of vast amounts of waste polymers poses significant environmental and ecological challenges. Instead of resorting to landfilling or incineration, strategies for polymer recycling offer a promising approach to mitigate environmental pollution. Pioneering studies have demonstrated the alcoholysis of waste polyesters and polycarbonates; however, these processes typically require the use of catalysts. Moreover, the development of strategies for catalyst removal and recycling is crucial, particularly in some industrial applications. In contrast, we present a catalyst-free method for the alcoholysis of common polyester and polycarbonate materials into small organic molecules. Certain polar organic solvents exhibit remarkable efficiency in polymer degradation under catalyst-free conditions. Employing these polar solvents, both polymer resins and commercially available products could be effectively degraded via alcoholysis. Our design contributes a straightforward route for recycling waste polymeric materials.