Formulation and Characterization of Formaldehyde-Free Chemically Modified Bone-Based Adhesive for Lignocellulosic Composite Products

Eco-friendly bio-based adhesive for plywood from natural rubber latex (NRL)-blended isocyanate cross-linked starch

Synthetic adhesives used in the production of plywood are a matter of concern because of the emission of carcinogenic gas formaldehyde, increased environmental pollution, and the depletion of fossil fuels. In this study, a bioadhesive composed of natural rubber latex (NRL) and rice starch was developed. However, rice starch has low moisture resistance, resulting in low adhesion. Thus, to enhance the effectiveness of NRL-blended rice starch-based bioadhesive, rice starch was cross-linked with polymeric 4,4″-diphenylmethane diisocyanate (pMDI) resin, which is an environment-friendly, formaldehyde free, and moisture resistant that is highly compatible with starch. The chemical interaction, viscosity, solid content, and gel time of the developed NRL-isocyanate cross-linked rice starch-based bioadhesive was investigated. The efficacy of the formulated bioadhesive was demonstrated by the fabrication of plywood. The presence of isocyanate and urethane capabilities in the bioadhesive formulations was confirmed by Fourier transform infrared spectroscopy (FTIR). The bioadhesive type Iso-A was discovered to have the highest viscosity of 8270 mPa.s, whereas Iso-B has the shortest gel time of 3.46 min and the highest solid content of 44%; the higher solid content accelerates the gel time. In terms of physical and mechanical properties of plywood, Iso-B has the lowest thickness swelling (TS) value of 13%, lowest water absorption (WA) value of 52% and shear strength value of 1.92 MPa, which corresponds to the ISO 12466-2-2007 standard requirements. Based on the results, NRL-blended isocyanate starch-based bioadhesive could be a good potential raw material for eco-friendly plywood industries with adequate accuracy.

Effect of Age and Height on the Chemical Properties of Muli Bamboo (Melocanna baccifera)

Melocanna baccifera is the most common bamboo species which grows naturally and gregariously covering large tracts of land in the forests of Chittagong Hill Tracts of Bangladesh. However, there is limited information about the chemical characterization of its culms for its utilization and processing. This paper aimed to determine the effect of age and height position on the chemical properties of M. baccifera. The highest value of holocellulose content was 74.66% for the top portion of 3-year-old bamboo, while the bottom part of 3-year-old bamboo showed the highest value of lignin (27.83%) and extractive (5.24%) content. For caustic soda (1% NaOH) solubility, the bottom portion of 1-year-old bamboo had shown the maximum value (25.67%), and it was the lowest (19.10%) for the top portion of 3-year-old bamboo. Ageing had a significant (p < 0.05) effect on all chemical properties, while the height position had a significant effect on the holocellulose and lignin content and water solubility. The chemical properties of M. baccifera can enable its proper utilization in the downstream process.

Preparation of glycidyl methacrylate grafted starch adhesive to apply in high-performance and environment-friendly plywood

In this paper, cassava starch was used as the main raw material to prepare high performance and environment-friendly starch-based adhesive. Starch was grafted with glycidyl methacrylate (GMA), and then cross-linked with sodium trimetaphosphate (STMP). Before preparation of plywood, polyaryl polymethylene isocyanate (PAPI) was mixed as chain extension agent. Prepared starch adhesives are used in wood-based panel applications. From the Fourier transform infrared (FTIR) analysis, it was found that GMA was successfully grafted to the starch adhesives which improved the hydrophobicity and shear strength of the adhesive. The plywood using modified starch adhesive at pH 4.50-5.50 showed the highest wet shear strength, 1.00 MPa, which was 163% higher than that using unmodified starch adhesive. The Scanning electron microscopy (SEM) results showed that the original morphology of starch particles were destroyed and became smaller during GMA grafting, which made the modified starch-based adhesive easier to penetrate into the bonding interface of plywood. The characterization results of the adhesive film also showed that the mechanical properties of the adhesive were better when the grafting reaction pH was 4.50-5.50. Graft copolymerization modification of starch improves the hydrophobic properties of starch binders.