Concurrent improvement in biocompatibility and bioinertness of diamond-like carbon films with nitrogen doping

Sputtering thin films: Materials, applications, challenges and future directions

Sputtering is an effective technique for producing ultrathin films with diverse applications. The review begins by providing an in-depth overview of the background, introducing the early development of sputtering and its principles. Consequently, progress in advancements made in recent decades highlights the renaissance of sputtering as a powerful technology for creating thin films with varied compositions, structures, and properties. For the first time, we have discussed a thorough overview of several sputtered thin film materials based on metal and metal oxide, metal nitride, alloys, carbon, and ceramic-based thin film along with their properties and their applicability in various fields. We further delve into the applications of sputter-coated thin films, specifically emphasizing their relevance in environmental sustainability, energy and electronics, and biomedical fields. We critically examine the recent advancements in developing sputter-coated catalysts for eliminating water pollutants andhydrogen generation. Additionally, the review sheds light on advantages, shortcomings, and future directions for developing sputter-coated thin films utilized in biodegradable metals and alloys with enhanced corrosion resistance and biocompatibility. This review is a comprehensive integration of recent literature, covering diverse sputtering thin film applications. We delve deeply into various material types and emphasize critical analysis of recent advancements, particularly in environmental, energy, and biomedical fields. By offering insights into both advancements and limitations, the review provides a nuanced understanding essential for practical utilization.

Ultra-resilient multi-layer fluorinated diamond like carbon hydrophobic surfaces

Seventy percent of global electricity is generated by steam-cycle power plants. A hydrophobic condenser surface within these plants could boost overall cycle efficiency by 2%. In 2022, this enhancement equates to an additional electrical power generation of 1000 TWh annually, or 83% of the global solar electricity production. Furthermore, this efficiency increase reduces CO2 emissions by 460 million tons /year with a decreased use of 2 trillion gallons of cooling water per year. However, the main challenge with hydrophobic surfaces is their poor durability. Here, we show that solid microscale-thick fluorinated diamond-like carbon (F-DLC) possesses mechanical and thermal properties that ensure durability in moist, abrasive, and thermally harsh conditions. The F-DLC coating achieves this without relying on atmospheric interactions, infused lubricants, self-healing strategies, or sacrificial surface designs. Through tailored substrate adhesion and multilayer deposition, we develop a pinhole-free F-DLC coating with low surface energy and comparable Young's modulus to metals. In a three-year steam condensation experiment, the F-DLC coating maintains hydrophobicity, resulting in sustained and improved dropwise condensation on multiple metallic substrates. Our findings provide a promising solution to hydrophobic material fragility and can enhance the sustainability of renewable and non-renewable energy sources.

Tuning C-C sp2/sp3 ratio of DLC films in FCVA system for biomedical application

Diamond like carbon (DLC) films with different C-C sp2/sp3 ratios were prepared by tuning the N2 flow rate in a filtered cathodic vacuum arc (FCVA) system. The increase of N2 flow rate facilitated the increase of C-C sp2/sp3 ratio (1.09-2.66), the growth of particle size (0.78-1.58 nm) and the improvement of surface roughness. The SBF immersion results, as well as WCAs (77.57°~71.71°), hemolysis rate (0.14-1.00%) and cytotoxicity level (0) demonstrated that the as-fabricated DLC film was promising for biomedical application. As a result of surface charge effect, the apatite layers formed in the SBF increased with the increase of C-C sp2/sp3 ratio until 1.74 and then showed a tiny decrease during 1.74-2.66. A raise of hemolysis and cytotoxicity was observed when sp2/sp3 ratio was increased. Moreover, a decrease of friction coefficient of Si surface induced by increasing sp2/sp3 ratio was respectively evidenced in ambient air and SBF lubrication environments.

A Comparative Study in the Tribological Behavior of DLC Coatings Deposited by HiPIMS Technology with Positive Pulses

During the last few decades, diamond-like carbon (DLC) coatings were widely used for tribological applications, being an effective tool for improving the performance and the useful life of different machining tools. Despite its excellent properties, among which stand out a high hardness, a very low friction coefficient, and even an excellent wear resistance, one of the main drawbacks which limits its corresponding industrial applicability is the resultant adhesion in comparison with other commercially available deposition techniques. In this work, it is reported the tribological results of a scratch test, wear resistance, and nanoindentation of ta-C and WC:C DLC coatings deposited by means of a novel high-power impulse magnetron sputtering (HiPIMS) technology with “positive pulses”. The coatings were deposited on 1.2379 tool steel which is of a high interest due to its great and wide industrial applicability. Finally, experimental results showed a considerable improvement in the tribological properties such as wear resistance and adhesion of both types of DLC coatings. In addition, it was also observed that the role of doping with W enables a significant enhancement on the adhesion for extremely high critical loads in the scratch tests.

Patterned iridium oxide film as neural electrode interface: Biocompatibility and improved neurite outgrowth with electrical stimulation

Iridium (Ir) thin film was deposited on patterned titanium substrate by direct-current (DC) magnetron sputtering, and then activated in sulfuric acid (H₂SO₄) through repetitive potential sweeps to form iridium oxide (IrO_x) as neural electrode interface. The resultant IrO_x film showed a porous and open morphology with aligned microstructure, exhibited superior electrochemical performance and excellent stability. The IrO_x film supported neural stem cells (NSCs) attachment, proliferation and improved processes without causing toxicity. The patterned IrO_x films offered a unique system to investigate the synergistic effects of topographical cue and electrical stimulation on neurite outgrowth. Electrical stimulation, when applied through patterned IrO_x films, was found to further increase the neurite extension of neuron-like cells and significantly reorient the neurite alignment towards to the direction of stimulation. These results indicate that IrO_x film, as electrode-tissue interface is highly stable and biocompatible with excellent electrochemical properties.