Metal/cement interface strength in cemented stem fixation

An Experimental and Virtual Approach to Hip Revision Prostheses

(1) Introduction: The changes in the joint morphology inevitably lead to prosthesis, but the hip pathology is complex. The hip arthroplasty is a therapeutic solution and can be caused, most frequently, by primary and secondary coxarthrosis due to or followed by traumatic conditions. The main aim of this study was to find the method of revision hip prosthesis that preserves as much bone material as possible and has sufficiently good mechanical strength. (2) Materials and Methods: In this study, in a first step, the two revision prostheses were performed on bone components taken from an animal (cow), and then, they were tested on a mechanical testing machine until the prostheses physically failed, and the force causing their failure was determined. (3) Results: These prostheses were then modelled in a virtual environment and tested using the finite element method (FEM) in order to determine their behaviour under loading from normal human gait. Displacement, strain, and stress maps were obtained. (4) Discussion: Discussions on hip revision prostheses, method, and theory analysis are presented at the end of the paper. (5) Conclusions: Important conclusions are drawn based on comparative analyses. The main conclusion shows that the both orthopaedic prostheses provide a very good resistance.

About the Experimental and Virtual Analysis of Orthopedic Implant Systems for the Revision of the Hip Prosthesis with Morcellated Bone Graft and Reconstruction Net

Introduction. Prosthesis loosening is an alteration of the function and position of a total hip prosthesis with reference to the initial surgical moment. The main mechanism unanimously accepted for aseptic prosthetic losses at the level of the cup is represented by the biological mechanism. Material and Method. Experimental and virtual, interdisciplinary tools, techniques and methods were used to determine the behavior of the hip replacement prosthesis with the morcellated graft and the reconstruction net. Performing an orthopedic assembly with a morcellated bone graft and reconstruction net. An assembly was performed on a hip joint taken from an animal (cow). The biological material and the components of the prosthesis were prepared similarly to the revision prosthesis intervention. Experimental testing of orthopedic assembly with morcellated bone graft and reconstruction net. This assembly was tested on a universal machine to determine the maximum force at which it yields. This was 1790 Kgf, i.e. 17559 N. Virtual experimental testing of the hip joint with orthopedic revision assembly with a morcellated bone graft and reconstruction net for normal gait loading. The orthopedic assembly with the morcellated graft and the reconstruction net was reconstructed in the virtual environment. Normal load was used. Results maps were obtained. Conclusions. Analyzing the results from the two tests, experimental and virtual, and important conclusions were drawn regarding this orthopedic assembly.

Dislodgement of a cemented exeter femoral stem during closed manipulative reduction of a dislocated total hip replacement

•

This is a unique case report of femoral stem dislodgement while attempting closed manipulative reduction for a dislocated Exeter total hip replacement.

•

It is rare and unusual case.

Introduction

The incidence of cemented femoral stem migration and dislodgement even though has been described is extremely unusual. There is a high chance of polished femoral stem displacement happening while trying to reduce a dislocated total hip replacement by closed measures.

Presentation of the case

A 73 year old lady who had an Exeter cemented total hip replacement about two weeks back was admitted from Accident and Emergency with a dislocation. During the closed manipulative reduction under general anaesthesia it was noted that the femoral stem has dislodged from the canal. She underwent revision of the total hip replacement with good outcome.

Discussion

Femoral stem dislodgement occurs in total hip replacement if polished stem or inadequate cementing of the collar is carried out.

Conclusion

Gentle manipulative reduction under general anaesthesia of dislocated total hip replacement should be carried out if the polished femoral stem is used.

Massive femoral osteolysis secondary to loosening of a cemented roughened long stem: a case report

The surface finish of a femoral stem plays an important role in the longevity of cemented total hip arthroplasty. In efforts to decrease the rate of aseptic loosening, some prostheses have been designed to have a roughened surface that enhances bonding between the prosthesis and cement, but clinical outcomes remain controversial. We present a rare case of massive osteolysis with extreme femoral expansion that developed after cemented revision total hip arthroplasty. The destructive changes in the femur were attributable to abnormal motion of the stem and were aggravated by the roughened precoated surface of the long femoral component. Revision surgery using a total femur prosthesis was performed because there was insufficient remaining bone to fix the new prosthesis. The surgical technique involved wrapping polypropylene meshes around the prosthesis to create an insertion for the soft tissue, which proved useful for preventing muscular weakness and subsequent dislocation of the hip.

Ulnar component surface finish influenced the outcome of primary Coonrad-Morrey total elbow arthroplasty

BACKGROUND

Controversy remains regarding the mechanisms leading to ulnar loosening after elbow replacement. We therefore assessed the loosening rate of the ulnar component as a function of the surface finish of a commonly used implant design.

MATERIALS AND METHODS

This study included 3 groups who received implants with 3 different surface finishes: sintered beads (278 components), polymethylmethacrylate precoating (219 components), and plasma-sprayed beads (205 components).

RESULTS

The 3 groups who received the implants did not differ statistically in age, sex, or underlying diagnosis. The rates of mechanical failure for the sintered, precoated, and plasma-sprayed ulnar components were 6.8%, 12.8%, and 0%, respectively. The 7-year Kaplan-Meier survival rates free of mechanical failure were 93.1% for the sintered-beads group, 83.1% for the precoated group, and 100% for the plasma-sprayed group. Failed precoated ulnar components often failed early and exhibited typical features, including proximal debonding and severe focal or global osteolysis, sometimes leading to periprosthetic insufficiency fractures.

CONCLUSION

Precoating the ulnar component with polymethylmethacrylate can lead to an increased rate of loosening and severe osteolysis. A plasma-sprayed ulnar component is associated with a very low mechanical failure rate with surveillance of less than 10 years.

Factors affecting flexural strength in cement within cement revisions

Cement within cement revisions provide substantial benefits for conventional revision yet remains uncommon possibly because of the perceived weakness of the cement-cement interface. This study investigated the flexural strength of beams composed of 2 different cements, exploring the factors of pore size, fracture location, viscosity, and the surface roughness of the interface. We found no significant difference when comparing combinations of different cements (P = .30), varying pore sizes (P = .13), or surface roughness (P = .39). Differences in fracture locations and viscosity combinations approached statistical significance (P = .08 and .05, respectively). Our findings suggest strong bonding between cements at the interface, with other factors being more important causes of weakness. Thus, we recommend that the strength of the cement-cement interface should not be a factor when considering such revisions.

Mixed-mode failure strength of implant-cement interface specimens with varying surface roughness

Aseptic loosening at the implant-cement interface is a well-documented cause of failure in joint arthroplasty. Traditionally, the strength of the implant-cement interface is determined using uni-axial normal and shear loading tests. However, during functional loading, the implant fixation sites are loaded under more complex stress conditions. For this purpose, the strength of the implant-cement interface under mixed-mode tensile and shear loading conditions was determined in this study using interface specimens with varying interface roughness. For the lowest roughness value analyzed (R(a)=0.89 μm), the interface strength was 0.40-1.95 MPa at loading angles varying between pure tension and shear, whereas this was 4.90-9.90 MPa for the highest roughness value (R(a)=2.76 μm). The interface strength during pure shear (1.95-9.90 MPa) was substantially higher than during pure tension (0.58-6.67 MPa). Polynomial regression was used to fit a second-order interpolation function through the experimental interface strength data (R²=0.85; p<0.001), relating the interface strength (S [MPa]) to the interface loading angle (α [degrees]) and interface roughness (R(a) [μm]): S(α,R(a))=0.891R²(a)+0.001α²-0.189R(a)-0.064α-0.060. Finally, an interface failure criterion was derived from the interface strength measurements, describing the risk of failure at the implant-cement interface when subjected to a certain tensile and shear stress using only the interface strength in pure tensile and shear direction. The findings presented in this paper can be used in numerical models to simulate loosening at the implant-cement interface.

Random damage and characteristics of debris particles are two important and yet ignored factors in the mechanical integrity of the stem-cement interface of a total hip replacement: influence of the surface finish of the metal stem

The importance of the conditions at the stem-cement interface in cemented total joint replacements (THRs) with regard to the in vivo longevity of the implant is well recognized. In the present study, we used a simplified model of one part of a cemented THR (alloy rectangular beam bonded to rectangular cement plate) to study the influence of surface finish of the alloy beam (stem) on two measures of the evolution of random damage at the alloy beam-cement plate interface (stem-cement interface), under quasi-static direct shear load. Three surface finishes of the beams were used: satin-finish, grit-blasted, and plasma-sprayed. The random damage events were monitored from the emitted acoustic signals, with the two measures computed from these signals being the intensity of random damage events (IRDE) and the mean damage event energy (MDEE). Large number of random damage events (higher values of IRDE and low value of MDEE) occurred with grit blasted specimens, suggesting a high probability for the generation of debris particles at the interface. These findings, in conjunction with details on the size and shape of the debris particles, obtained using scanning electron microscopy, lead to the suggestion that satin-finish stems are desirable for use in cemented THRs.

In vitro measurement of interface micromotion and crack in cemented total hip arthroplasty systems with different surface roughness

BACKGROUND

Cemented stems with various surface roughnesses are used in total hip arthroplasty. However, it is not clear how the surface roughness of the stem affects the longevity of the implant. In this study, we investigated the effect of the stem roughness on the micromotion at the bone-cement and cement-implant interface and investigated cracks in the cement layer through in vitro measurement.

METHODS

Stems with the same shape and material but with different surface roughness (polished with Ra=0.05 microm and matte-finished with Ra=0.83 microm) were tested to measure the interface micromotion using custom-made sensors. The stems were implanted in five paired cadaver femurs and cyclic loading was applied to the femoral head to measure the interface micromotion. After loading, we measured the crack length and calculated the crack length density at the cement layer.

FINDINGS

The difference in the interface micromotion between the polished stem and the rough stem was not significant except at the distal region of the cement-bone interface. More cracks were found at the distal region of the polished stem than at the rough stem. The magnitude of the cement crack length density did not correlate with the interface micromotion.

INTERPRETATION

The results showed that the difference in the roughness between the polished and matte finishes did not significantly affect the micromotion and crack of the interface. However, more cement wear particles were expected in the matte-finished stem.

The cement mantle of femoral hip implants is more influenced by stem-broach sizing than by shape: an in vitro CT analysis of straight Charnley-Kerboul and anatomic Lubinus SPII stems

INTRODUCTION

Both, the stem shape and the implantation technique could influence the quality of the cement mantle surrounding femoral hip implants. We investigated which of these two factors is most important for the stem-cement-bone construct.

METHODS

We compared morphological data of 22 straight Charnley-Kerboul and 18 anatomic Lubinus SPII plastic replicas implanted line-to-line with the broach or one size undersized in paired cadaver femora. Specimens were CT scanned and assessed with validated segmentation software.

RESULTS

According to a general linear model, the canal-filling capacity of the stem, the cement thickness, the amount of thin and deficient cement and cortical support to areas of weak cement, were exclusively related to the implantation technique. The anatomic shape of Lubinus stems did not improve centralization or alignment.

CONCLUSION

Stem shape was the most obvious difference between Lubinus SPII and Chanrley-Kerboul implants. However, comparing both, stem-broach sizing was the most important determining factor for the cemented stem construct.

Pull-out strength of a polished tapered stem is improved by placing bone cement over the shoulder of the implant

Displacement of a polished stem while attempting closed reduction of a dislocated total hip or during dislocation itself is a rare but significant complication. Our aim was to assess whether applying bone cement over the shoulder of the implant can help to prevent this. We conducted an in vitro mechanical study with tensile testing machine. We cemented 7 sawbones with a standard cementing technique and another 7 with additional cement over the shoulder of the implant. The mean pull-out force in the routine cementing technique was 2066 N (SD, 256.65), and it was 3220 N (SD, 312.22) for the group with the cement on the shoulder. There is a statistically significant difference of 1154 N. We recommend that when a polished stem is used, bone cement should be applied over the shoulder of the implant.

Effect of antibiotic loading on the shear strength at the stem-cement interface (Shear strength of antibiotic loaded cement)

The purpose of this study was to investigate the effects of addition of antibiotics into cement powder on the shear properties of the cement-metal interface. The approach involved adding 800 mg of teicoplanin to 40 g bone cement powder in the t-800 group, 1,600 mg teicoplanin in the t-1,600 group, and no antibiotic in the control group. Industrially prepared bone cement containing 500 mg of gentamicin was used as group g-500. Each group consisted of ten samples. Cement-metal interfaces were produced using metal discs with porous surfaces (1 microm) and templates at the third minute. Shear stability of specimens was measured in a material testing machine. The ANOVA test was used for comparison between the mean shear results of each group. Results showed that mean shear stress to failure values were 12.28+/-3.35 MPa for the control group, 11.72+/-3.09 MPa for the t-800 group, 13.25+/-2.36 MPa for the t-1,600 group and 13.09+/-2.58 MPa for the g-500 group. No statistically significant differences were found between results of the groups. Results of the study have proven that addition of 1,600 mg of teicoplanin or 500 mg gentamycin in 40 g of bone cement does not decrease the shear strength at the cement-metal interface significantly on the day of application.

Survival of polished compared with precoated roughened cemented femoral components. A prospective, randomized study

BACKGROUND

The optimal surface finish for cemented femoral components remains controversial. The purpose of this randomized clinical trial was to compare the survival of two femoral components with similar geometry but substantially different surface finishes.

METHODS

During a five-year period, 201 patients (219 hips) were prospectively randomized to be treated with a total hip arthroplasty with either a polished (Ra, 0.18 to 0.3 microm) or a precoated roughened (Ra, 1.8 to 2.3 microm) cemented femoral component with similar geometry. There were no significant differences between the patient groups in terms of age, sex, weight, preoperative diagnosis, component size, or cement grade. So-called third-generation cementing techniques were used. One hundred and thirteen polished components and 106 precoated roughened components were followed for a mean of 5.3 years. Complete clinical and radiographic data were available for 134 hips at a minimum of five years (mean, 6.1 years; range, five to ten years) postoperatively.

RESULTS

In the entire cohort of 219 hips, there was no significant difference (log rank p = 0.66) in survival, with the end point defined as component removal for any reason or definite radiographic loosening, between the precoated components (96.2%; 95% confidence interval, 90.9% to 100%) and the polished components (97.1%; 95% confidence interval, 93.8% to 100%). There was a periprosthetic fracture in three hips with a polished component. Two precoated roughened components were revised because of loosening, and two polished components were revised: one because of loosening and one because of a nonunion of a periprosthetic fracture. There was no significant difference between the groups with regard to the Harris hip scores or the clinical results. There was also no significant difference with regard to the presence or number of bone-cement radiolucent lines.

CONCLUSIONS

Kaplan-Meier survival analysis showed no significant differences between two types of cemented femoral components with similar geometry but substantially different surface finishes at seven years. In the patient population selected for treatment with a cemented femoral component, the surface finish may not be a crucial factor affecting component survival at a minimum of five years, provided that good cement technique is used.

The effect of cross-sectional stem shape on the torsional stability of cemented implant components

Stability of a cemented implant, once the stem-cement interface has debonded, is reliant upon stem geometry and surface finish. There are relatively few studies addressing the effect of cross-sectional stem shape on cemented implant fixation. The purpose of this investigation was to compare the torsional stability of five different stem cross-sectional shapes-circular, oval, triangular, rectangular with rounded edges, and rectangular with sharp edges-under monotonically increasing and cyclic loading conditions. Seven samples of each stem geometry were tested. Stems were potted in bone cement and loaded to 5 deg of rotation. For monotonic loading, torque was applied at a constant rate of 2.5 deg/min. For cyclic loading, a sine wave torque pattern was applied, with a maximum magnitude that began at 4.5 Nm for 1500 cycles and then increased by 2.25 Nm every 1500 cycles until 5 deg of rotation. The rectangular stem with the sharp edges always provided the greatest resistance to torque, followed by the rectangular with rounded edges, triangular, oval, and circular. These results, including the effects of sharp corners, may differ for modes of loading other than torsion. These experimental results support the findings of earlier finite element models, indicating stem shape has a significant effect on resistance to torsional loading.

The design features of cemented femoral hip implants

We undertook a review of the literature relating to the two basic stem designs in use in cemented hip replacement, namely loaded tapers or force-closed femoral stems, and the composite beam or shape-closed designs. The associated stem fixation theory as understood from in vitro studies and finite element modelling were examined with reference to the survivorship results for each of the concepts of fixation.

It is clear that both design principles are capable of producing successful long-term results, providing that their specific requirements of stem metallurgy, shape and surface finish, preparation of the bone and handling of the cement are observed.

Micromotion in cemented rotating platform total knee arthroplasty: cemented tibial stem versus hybrid fixation

INTRODUCTION

Improving the longevity and reliability of cemented total knee arthroplasty (TKA) remains a major step to achieve. It is still unclear, whether a cemented tibial stem reduces micromotion of the tibial tray and produces therefore a better initial stability or not. The higher conformity of rotating platform design and the possible rotary forces to the tibial platform may produce higher micromotion when the tibial stem remains cementless (hybrid fixation).

MATERIALS AND METHODS

An in vitro study was performed using the PFC mobile bearing tibial tray (DePuy, Warswa, IN, USA) to test the hypothesis that the addition of cement surrounding the tibial stem reduces micromotion of the tibial tray in cemented TKA with mobile bearing design. Ten tibial trays with mobile design were implanted in sawbones with a 3-mm cement mantle beneath the baseplate of the tibial tray and with or without the cemented stem. Tibial trays were loaded additionally in the ventral, lateral, medial and posterior positions with 2,500 N using the Zwick Z010 instrumentation and HBM pick up Hottinger Baldwin.

RESULTS

In this study, a significant increased mean maximum liftoff was found when only cementing the tibial baseplate (hybrid fixation), compared to the fully cemented tibial tray (P<0.02).

CONCLUSION

In conclusion, the stem of mobile bearing tibial components should be cemented to provide increased micromotion and earlier loosening.

The effects of fluid penetration and interfacial porosity on the fixation of cemented femoral components

We have investigated the role of the penetration of saline on the shear strength of the cement-stem interface for stems inserted at room temperature and those preheated to 37°C using a variety of commercial bone cements. Immersion in saline for two weeks at 37°C reduced interfacial strength by 56% to 88% after insertion at room temperature and by 28% to 49% after preheating of the stem. The reduction in porosity as a result of preheating ranged from 71% to 100%. Increased porosity correlated with a reduction in shear strength after immersion in saline (r = 0.839, p < 0.01) indicating that interfacial porosity may act as a fluid conduit.

Evolution of cemented stems

John Charnley was responsible for pioneering successful cemented hip arthroplasty. Changes in stem design were made in response to early complications such as stem fracture. Various philosophies of stem biomechanics emerged, namely stems performing in the taper slip mode and stems performing as a composite beam. Both stem designs may be successful, although it is important not to mix biomechanical philosophies. Later evolutions have occurred in response to surgical flexibility, specifically modularity and offset options. These attributes can impart new demands on the stem and, in some cases, retrograde developments have occurred. Cemented stems may yield excellent long-term results and have the potential to limit fixation to the proximal femur and establish a metaphyseal-loading regimen. The latest design of taper slip stems, such as the C-stem (DePuy Orthopaedics, Warsaw, Ind), may have advantages in maintaining proximal bone stock and preserving host bone. The historical developments and evolution of the cemented stem in total hip arthroplasty (THA) are discussed.

Optimizing the femoral component cement mantle in total hip arthroplasty

Aseptic loosening is a common cause of long-term failure of cemented femoral components in hip arthroplasty. Initiation of aseptic loosening has been associated with suboptimal cement mantle thickness and uniformity with the resultant progressive development of detrimental cement mantle defects. Long-term success is highly dependent on maintaining and protecting the integrity of the cement mantle and its interfaces primarily by decreasing cement mantle stresses. High cement stresses that initiate debonding and cement fracture can be controlled and minimized through the use of various surgical techniques that assist in creating an optimally thick, symmetric, and homogeneous cement mantle.

Durability of the cemented femoral stem in patients 60 to 80 years old

The importance of surface roughness and durability of fixation of the cemented femoral stem were examined. Three cohorts of patients approximately 60 to 80 years old, had cemented total hip replacements: Charnley (1978-1983) with first-generation cement technique consisting of canal-plugging and digital packing; Omnifit (1986-1991), and Ranawat-Burstein (R-B) Interlok (1992-1994) with modified third-generation cement technique. Kaplan-Meier survivorships, using failure for all causes (best case) were 90% +/- 5.1% at 20 years for the Charnley 95.1%+/- 3.4% at 15 years for the Omnifit and 99.5% +/- 0.5% at 9 years for the R-B Interlok prosthesis. Log rank test with paired data showed no significant differences between the groups for mechanical failure as an end point. Comparisons of survivorship curves for failure from all causes showed significant differences between the Charnley compared with the Omnifit and Interlok series respectively, with no significant differences between the Omnifit and R-B Interlok series. The cemented femoral stem, with a good cement mantle and surface roughness ranging from 30 to 150 microinches, did not show any significant differences in mechanical failure. Other variables such as stem centralization and low polyethylene wear need additional evaluation in survivorship of cemented total hip replacements.

Effects of preheating of hip prostheses on the stem-cement interface

BACKGROUND

Debonding of the cement from metal implants has been implicated in the loosening of cemented total hip prostheses. Strengthening of the stem-cement interface has been suggested as a way to prevent loosening of the component. Previously, it was reported that preheating the stem to 44 degrees C reduced the porosity of the cement at the stem-cement interface. The purpose of this study was to determine the effect of stem preheating on the characteristics of the stem-cement interface.

METHODS

The effects of stem preheating, at temperatures of 37 degrees C, 44 degrees C, and 50 degrees C, on the stem-cement interface were studied in a test model and a preparation that closely simulated the clinical situation. Static interface strength was determined initially and after the stems had been kept in isotonic saline solution at 37 degrees C for two weeks. Fatigue lifetimes were measured, and the nature and extent of porosity at the interface were quantified.

RESULTS

Stem preheating had significant effects on the stem-cement interface. Stems preheated to 37 degrees C had greater interface shear strength than stems at room temperature both initially (53% greater strength) and after simulated aging (155% greater strength). Fatigue lifetimes were also improved, and there was a >99% decrease in interface porosity. The setting time of the cement decreased 12%, and the maximum temperature at the cement-bone interface increased 6 degrees C. Similar effects were found after preheating to 44 degrees C and 50 degrees C.

CONCLUSIONS

Stem preheating had significant effects on the stem-cement interface, with significant improvements in the shear strength and cement porosity of the interface. Also, polymerization temperatures at the cement-bone interface increased. The possible biological effects of these increased interface temperatures at the cement-bone interface require further study.

Precoated femoral component in primary hybrid total hip arthroplasty: results at a mean 10-year follow-up

This is a mid-term report at 10 years' mean follow-up of a study of a precoated femoral component used in primary hybrid total hip arthroplasty (THA). Of an original cohort of 98 hips undergoing THA performed by one surgeon, 75 hips in 65 patients (mean age, 67 years) were prospectively followed up for 7 to 12 years (mean, 10 years). All hips had the same porous coated acetabular component and a precoated femoral component (with an oval cross-section) implanted using Simplex bone cement (Howmedica, Rutherford, NJ). There was no femoral component loosening or revision. Two acetabular components in patients with rheumatoid arthritis and protrusio acetabulae had radiographic loosening; however, only 1 was symptomatic and was revised. Acetabular osteolysis was seen in 4 hips (5.3%), and minor femoral osteolysis was seen in 3 hips (4%). Used in this manner in this patient population, precoating is not detrimental to successful fixation at 10 years' mean follow-up of primary hybrid THA.

Early failure of a roughened surface, precoated femoral component in total hip arthroplasty

A retrospective study was performed of a consecutive series examining 98 primary hip arthroplasties between March 1992 and December 1995. A second-generation roughened surface (grit-blasted), polymethyl methacrylate-precoated femoral component (Centralign prosthesis, Zimmer, Inc, Warsaw, IN) was used for all cases. Clinical and radiographic data were available for 84 hips (76 patients). The average duration of follow-up was 35.8 months. There were 10 failures by aseptic mechanical loosening of the femoral component (12%) at an average 30.6 months postoperatively, 9 having been revised (11%). Revision was pending in the remaining patient. The average age of patients at primary arthroplasty for the failed group was 48.2 years compared with 63.4 years for the asymptomatic patients (P =.0008). In all cases, failures occurred by debonding of the femoral prosthesis from the cement mantle. We are not aware of any series using modern implant components and cementing techniques with an early mechanical failure rate of this magnitude.

The clinical significance of vacuum mixing bone cement

This controlled study compared the strength and porosity of 48 polymethylmethacrylate cement-implant constructs prepared with open bowl versus vacuum mix technique. Forty-eight blast finished stainless steel rods of 13 mm diameter were implanted with centralizers into 17-mm inner diameter tubes that had been retrograde filled with polymethylmethacrylate cement. The eight cement preparations used were open bowl and vacuum mixed Simplex, Osteobond, Zimmer Dough Type, or Palacos R. Six replications of each condition were performed. The tubes were maintained at 37 degrees C. Each tube was cut transversely into five segments. The center three segments were used for data analysis: pushout strength, cycles to failure, and interface porosity analysis. Rod pushout data showed there was no significant difference between open bowl and vacuum mixed samples when all cement brands were combined. Mean sheer force for Palacos R vacuum mixed samples was greater than open bowl (634+/-47 versus 423+/-171), whereas the force for the Zimmer Dough Type cement open bowl was greater than that of the vacuum mixed samples (901+/-71 versus 705 +/-82). Cycles to failure data did not show significant differences when open bowl and vacuum mixed samples were compared when cements were analyzed individually or combined. Image analysis of cement-implant interfaces showed that vacuum mixing reduced void area significantly compared with open bowl mixing in the Palacos R and Osteobond preparations. Vacuum mixing does not appear to reduce cement prosthesis interface porosity or improve its mechanical properties in all cements.

The Frank Stinchfield Award. Influence of cement technique on the interface strength of femoral components

The optimal surface finish for polymethylmethacrylate cemented femoral components remains controversial. Concerns about early debonding of the prosthesis-cement interface have led surgeons to use roughened surfaces to enhance the cement-prosthesis bond. However, loosening of roughened stems is associated with the generation of excessive wear debris. The purpose of the current study was to determine whether the time to cementation influenced the cement-prosthesis bond of four roughened cobalt chrome surfaces (60 grit-blasted, 10 grit-blasted, 10 grit-blasted with polymethylmethacrylate precoating, glass bead-blasted) and one polished cobalt chrome surface. Fixation strength was assessed using mechanical pushout and tensile testing. Roughened and polymethylmethacrylate precoated surfaces had significantly greater tensile and shear strengths at early cementation times compared with polished surfaces. However, roughened components had significant decreases in tensile and shear strengths as cementation time increased from 2 to 4 minutes and 2 to 6 minutes. In contrast, tensile and shear strengths for the polished surface were significantly lower than for the roughened surfaces and did not change with longer cementation times. When using a roughened or precoated cemented femoral component, the surgeon should consider cementing earlier with wetter cement to maximize the cement-prosthesis bond. When implanting a polished femoral component, it is preferable that the cement is doughy, because the cement-prosthesis bond is not influenced by the wetness of the cement and it is easier to maintain the orientation of the femoral component.

Long-term survival of the T-28 versus the TR-28 cemented total hip arthroplasties

Between 1974 and 1980, 550 total hip arthroplasties (THAs) (479 patients) were performed using T-28 and TR-28 cemented prostheses (TR-28 is shot-blast chrome and T-28 is polished stainless steel). There were 379 cemented THAs in 321 patients in the T-28 group and 171 cemented THAs in 158 patients in the TR-28 group. Average follow-up of the patients still alive at the end of the study was 20.96 years in the T-28 group and 17.54 years in the TR-28 group. When considering failure as revision of the hip for aseptic acetabular loosening, there were 36 (9.5%) failures in the T-28 group and 12 (7%) failures in the TR-28 group. This difference was statistically significant (P = .0132). When considering failure as radiographic acetabular loosening with or without radiographic femoral loosening, there were 52 failed acetabula (13.7%) in the T-28 group and 18 failed acetabula (10.5%) in the TR-28 group. These differences were not statistically significant. When considering failure as revision for aseptic femoral loosening with or without acetabular component loosening, there were 42 failures (11.1%) in the T-28 group and 22 failures (12.8%) in the TR-28 group. This difference was not statistically significant. When considering failure as radiographic femoral loosening with or without acetabular component loosening, there were 42 failures (11.1%) in the T-28 group and 27 failures (15.8%) in the TR-28 group. This difference was statistically significant for log-rank test (P = .0318) and Wilcoxon's test (P = .0083). Surface finish may be an important contributor to the survival of cemented femoral stems.

Interfacial properties of self-reinforced composite poly(methyl methacrylate)

Total joint prostheses are often fixed in the bone using bone cement. The cement mantle, however, is prone to fatigue fracture that can lead to failure of the mantle, evolution of bone cement particles, and eventual loosening and failure of the prosthesis. A new material, self-reinforced composite poly(methyl methacrylate) (SRC-PMMA) was developed previously by the authors. This material has a similar chemical composition to bone cement, with the matrix and reinforcing fibers both fabricated from PMMA. One potential use for this material is as a precoat for hip prostheses or other stemmed prostheses. This study sought to examine the strength of the bonds that SRC-PMMA forms with simulated prostheses and bone cement. SRC-PMMA was woven about Co-Cr rods and push out tests were performed. Samples were tested in air as processed or after immersion in saline for 30 days at 37 degrees C. Three different weaves were investigated and compared to bone cement. Bone cement and SRC-PMMA formed interfacial bonds with Co-Cr rods that failed at an average load (stress) of 980 N (2.0 MPa). After saline immersion, the bone cement's interfacial bond strength was 642 N (1.23 MPa) and the tight weave SRC-PMMA was statistically stronger at 973 N (1.86 MPa). The shear strength within bone cement alone as measured by push out tests was an order of magnitude higher at 9210 N (15.2 MPa) in air and 9900 N (15.7 MPa) after saline immersion. The bond between SRC-PMMA and bone cement was 10,900 N (17.9 MPa) in air and 9610 N (15.8 MPa) after immersion in saline. Woven SRC-PMMA performed as well or better than bone cement in these push out tests.

Fracture toughness of CoCr alloy-PMMA cement interface

An unsymmetric cantilever geometry was used experimentally to determine the critical energy release rate values for cobalt chromium alloy-polymethylmethacrylate cement (CoCr alloy-PMMA) interfaces with satin finished, grit blasted, and plasma sprayed surface treatments applied to the CoCr alloy. Critical energy release rates of 0.013, 0.181, and 0.583 N/mm were found for the satin finish, grit blasted, and plasma sprayed CoCr alloy-PMMA interfaces, respectively. A finite element model of the experimental test specimen was used to determine the crack tip phase angles (-8.73 degrees to -27.1 degrees) that indicated that the tensile load applied to the specimens resulted in a tensile (mode I) and in-plane shear (mode II) loading at the crack tip. The experimental data suggest that a satin finish CoCr alloy-PMMA interface has minimal resistance to crack propagation when compared to grit blasted or plasma sprayed surface treatments.

Three-dimensional measurement of cemented femoral stem stability: an in vitro cadaver study

OBJECTIVE

To compare the in vitro stability of two cemented hip stem designs: Stem I was a collarless, double-tapered, highly polished implant; Stem II had a collar and matt finish.

BACKGROUND

Stability of the femoral component of a hip implant is important for its long-term clinical success. Excessive migration or cyclic motion can increase the risk of early implant failure.

METHODS

The stems were implanted in paired human cadaver femurs, and custom-designed micromotion sensors were used to measure three-dimensional motions of the stems at proximal, middle and distal locations during simulated in vivo loading cycles.

RESULTS

This study found that despite 'rigid' fixation, cemented stems exhibit detectable motions under a limited number of cycles of simulated physiologic loads. At four times the donor body weight, Stem I showed a subsidence of 90 microm, compared to 25 microm of Stem II (P<0.05). In contrast, the proximal end of Stem II exhibited greater cyclic motions in the medial-lateral direction (P<0.05).

CONCLUSIONS

The different motion patterns could be due to the design differences, such as surface finish and geometry. RelevanceImplant design is an important factor related to the behavior of the cement/bone interface and the overall success of the implant. This study compares in vitro micromotion of two cemented femoral prostheses with differing proximal designs.

The John Charnley Award. Practice surveillance: a practical method to assess outcome and to perform clinical research

The senior author systematically began collecting preoperative and postoperative data on all the total hip arthroplasties he performed starting in July 1970. The data collected represent a 26-year experience using practice surveillance (preoperative and regular interval postoperative collection and analysis of outcomes) as a method to document the outcome of the total hip arthroplasty procedure and as a method to evaluate the need for changes in the procedure. As the senior author made few selected changes in the operative procedure during the followup period, the primary author has been able to evaluate the change in outcome based on these changes. The six studies reported in the current study show the durability of the long-term results of cemented total hip arthroplasty, the improvement in radiographic reproducibility obtained on the femoral side of the construct with improved cementing techniques, the deleterious effects of using cable to reattach the greater trochanter, the deleterious effects of changing femoral component design that included a change in surface finish, the improvement in acetabular fixation using cementless fixation, and the optimization of bearing surface wear using smaller diameter femoral heads. All of these findings have been incorporated into the primary surgeon's practice based on this practice surveillance. As shown, practice surveillance also has provided a tool for performing clinical research. Although practice surveillance of controlled cohorts never will supplant prospective randomized clinical trials in evidence based medicine, it should help each surgeon with his or her own practice and can be used as an important research tool to study the optimization of outcomes of a surgical procedure.

Characterization of new acrylic bone cement based on methyl methacrylate/1-hydroxypropyl methacrylate monomer

New formulations of acrylic bone cement based on methyl methacrylate/1-hydroxypropyl methacrylate (MMA/HPMA) monomers were developed with the purpose of obtaining more ductile materials with reduced polymerization shrinkage. In this way, the ductility of such materials increased, but the introduction of high percentages of the hydrophilic component produced an important decrease in Young's modulus and strength. To ascertain the reason for the deterioration of the tensile parameters, an analysis by scanning electron microscopy of these formulations was carried out; it revealed poor adhesion between the matrix and poly(MMA) beads. We also observed that the polymerization shrinkage increased as the amount of hydrophilic monomer in the formulation decreased, and the 50% (v/v) HPMA modified bone cement compensated for this volume reduction with its water uptake swelling. Measurements taken on the setting time and polymerization exotherm showed a decrease in the former and an increase in the latter, because of the introduction of a more reactive monomer in the bone cement formulation.

Precoated femoral component in total hip arthroplasty. Results of 5- to 9-year followup

One hundred nineteen consecutive primary hybrid total hip arthroplasties with a precoated femoral component were performed by one surgeon in 100 patients and followed up prospectively. Ninety-eight hips in 82 patients (mean age, 67 years) were evaluated clinically and radiographically at a mean of 6.5 years (range, 5-9 years). The hips were evaluated clinically using the Harris hip score, and radiographs were evaluated for femoral cement grade, loosening, and osteolysis. Ninety-five hips remained in place at the most recent followup. Two femoral components were revised for definite loosening, and one well fixed femoral component was removed because of late hematogenous infection. Excluding the three hips that were revised, the clinical result was excellent or good in 79 hips (83%), fair in 12 hips (13%), and poor in four hips (4%). All other femoral components were well fixed. There were defects of the cement mantles (C1 and C2) in 90 hips. No femoral component had a stem and cement radiolucent line. Focal femoral osteolysis was seen in only two hips. One acetabular component was removed at 5 years because of late hematogenous infection. One acetabular component had asymptomatic migration. The remaining 96 acetabular components were well fixed. Focal acetabular osteolysis was present in four hips. The mean linear polyethylene wear rate was 0.06 (+/- 0.05) mm per year. In contrast to other reports of early failure and osteolysis, the use of a precoated femoral component in this study did not adversely affect the fixation of hybrid total hip arthroplasty, with definite failure of only 2% (two of 98) of the femoral components.

Mixed-mode fracture toughness of the cobalt-chromium alloy/polymethylmethacrylate cement interface

Mechanical debonding of the stem/cement interface has been implicated in the failure process of cemented femoral hip components. The nature of this failure process remains poorly understood due, in part, to limited understanding of how interfacial debonding occurs in response to a wide range of loading conditions. The purpose of this investigation was to determine the fracture toughness of the cobalt-chromium alloy/polymethylmethacrylate interface under mixed-mode loading conditions. The hypothesis was that the critical energy release rate was dependent on the phase angle of the crack tip and that the fracture response would be significantly different for a smooth compared with rough interface surface. A novel in-plane shear test fixture was developed with use of a combination of finite element and experimental fracture-mechanics tests. A wide range (-65-60 degrees) of phase angles was determined with the in-plane shear test and a clamped cantilever-beam test. Sixty experimental tests were performed for cobalt-chromium alloy bars with a plasma-sprayed coating or a precoat of polymethylmethacrylate over a satin-finished surface. For the specimens with the plasma-sprayed coating, critical energy release rates (500-700 J/m2) were not a function of the phase angle of the crack tip. In contrast, critical energy release rates (15-80 J/m2) were found to be strongly affected by the phase angle for the specimens precoated with polymethylmethacrylate. The critical energy release rate for specimens with the plasma-sprayed surface was significantly (p < 0.01) greater than for those precoated with polymethylmethacrylate. The critical energy release rate increased markedly with the phase angle of the crack tip for the specimens precoated with polymethylmethacrylate. The results suggest that the failure response of a stem with a plasma-sprayed surface may be insensitive to the loading angle of the crack tip, whereas a stem precoated with polymethylmethacrylate may be more likely to debond under tensile opening loading.

The effect of a thin coating of polymethylmethacrylate on the torsional fatigue strength of the cement-metal interface

Recent studies have established that a mechanism of initiation of failure of fixation of cemented femoral components is debonding of the cement-metal interface. Other studies have shown that the torsional forces induced by stair climbing and rising from a chair are very high. Thus, the interface between the femoral prosthesis and the bone cement in total hip arthroplasty (THA) is required to transmit high torsional loads from the metal to the cement in a cyclic shear mode many times per year. These torsional loads likely contribute to the debonding. This study evaluated the efficacy of a thin layer of polymethylmethacrylate (PMMA) precoating in increasing the torsional fatigue strength of the cement-metal interface. Fatigue studies were performed on 15 specimens. Each specimen was tested with and without PMMA precoating. The PMMA precoat significantly and substantially increased the torsional fatigue strength of the cement-metal interface. Thus, PMMA precoating is likely to be a clinical advantage in maintaining the long-term integrity of the cement-prosthesis interface.

Effects of prosthesis surface roughness on the failure process of cemented hip implants after stem-cement debonding

Retrieval studies suggest that the loosening process of the cemented femoral components of total hip arthroplasties is initiated by failure of the bond between the prosthesis and the cement mantle. Finite element (FE) analyses have demonstrated that stem-cement debonding has stress-producing effects in the cement mantle. High interface friction, which corresponds to a degree of surface roughness, reduces these stresses. In experiments, however, debonded rough stems produced more cement damage than polished ones; in the Swedish Hip Register polished stems were clinically superior with respect to stems with a mat surface finish. The purpose of the present study was to investigate this contradiction. For this purpose, global and local FE models with debonded stem-cement interfaces were used to study the effects of prosthesis surface roughness on the cement stresses on a global scale and microscale, respectively. Similar to earlier numerical studies, the global FE model predicted that an increased surface roughness of the stem reduced the stresses in the cement mantle. The local model provided insight in the load-transfer mechanism on a microscale and could explain the experimental and clinical findings. The local cement peak stresses around the asperities of the surface roughness profile increased with increasing surface roughness and decreased again beyond a particular roughness value. Cement abrasion is caused by localized stresses in combination with micromotion. From this study it can be concluded that to minimize cement abrasion, debonded stems should either have a polished microstructure to minimize the local cement stresses or have a profiled macrostructure to minimize micromotions at the stem-cement interface.

Adhesion and reliability of interfaces in cemented total joint arthroplasties

Debonding of the prosthetic/polymethylmethacrylate interface has been implicated in the initial failure process of cemented total hip arthroplasties. However, little quantitative understanding of the debonding process, as well as of the optimum interface morphology for enhanced resistance to debonding, exists. Accordingly, a fracture-mechanics approach has been used in which adhesion at the interface is characterized in terms of the interface fracture energy, G (J/m2), and shown to be a strong function of the morphology, debonding length, and loading mode of the interface. Double-cantilever-beam and four-point-flexure fracture-mechanics samples containing four clinically relevant prosthetic surface preparations were prepared to survey a range of interface roughness and loading modes. Adhesion at the interface could not be characterized with a single-valued material property but was found to exhibit resistance-curve behavior in which resistance to debonding increased with both the initial debond extension and the roughness of the interface. Values of debonding initiation, Go, were relatively insensitive to the roughness of the surface and the loading mode, whereas steady-state fracture resistance of the interface, Gss, increased significantly with the roughness and shear loading of the interface. These quantitative results suggest that debonding of the prosthetic/polymethylmethacrylate interface may be primarily attributed to surface interactions such as interlocking and the pullout of rough asperities that occur behind the debond tip. A simple mechanics analysis of such interactions was performed and revealed increases in the fracture resistance of the interface that were consistent with experimentally measured values.

Is it necessary to cement the tibial stem in cemented total knee arthroplasty?

An in vitro study was performed using a singular unibody design CoCr tibial baseplate with fins to test the hypothesis that the addition of cement surrounding the tibial stem decreases micromotion of the tibial tray in cemented total knee arthroplasty. Five configurations were tested. Significant micromotion occurred with a cementless stem and a 1 mm cement mantle under the tibial tray. However, if the cement mantle beneath the tibial baseplate was increased to 3 mm, excellent stability of the implant was seen regardless of whether the tibial stem was left uncemented. In this particular component design, implant stability was enhanced with the addition of cement surrounding the tibial stem unless the cement mantle beneath the tibial tray was increased to 3 mm.

Cemented femoral component surface finish mechanics

A cemented femoral component's surface finish may influence implant function through variations in cement adhesion and abrasion properties. Morphologic characterization of historic and current femoral hip prosthesis surface finishes show greater than x 20 range in implant roughness. Early implants typically had relatively smooth surfaces, whereas many of the more recent implants have rougher surface finishes. Smoother implant surfaces have lower cement-metal interface fixation strength, whereas rougher surfaces have greater fixation strength. With interface motion, the smoother surfaces are less abrasive of bone cement, whereas rougher implant surfaces are more abrasive. Because of enhanced bone cement attachment, rougher implant surfaces may have a lower probability of interface motion, while at the same time, a higher debris generation consequence if motion occurs. In contrast, smoother implant surfaces may have a higher probability of interface motion with a lower debris generating consequence of that motion. The prolonged use of cemented total hip replacement may be approached by either extending the duration of implant function after cement-metal interface loosening with smooth surfaced implants or, in contrast, by extending the duration of cement-metal interface adhesion with rougher surfaced implants.

Failure of total hip arthroplasty with a precoated prosthesis. 4- to 11-year results

A series of early femoral component failures prompted a detailed retrospective clinical and radiographic review of 176 hybrid cemented total hip arthroplasties using a polymethyl-methacrylate coated femoral prosthesis. All surgeries were performed using third generation cement techniques. Average length of followup was 6.3 years (range, 3-12 years). Twenty-one patients died, and one underwent revision surgery because of sepsis. Of the remaining 154 total hip arthroplasties, 23 (15%) of the femoral components failed (21 revised, two definitely loose). The average time to revision was 3.9 years. None of the acetabular components failed. Comparison between the failure and nonfailure groups revealed that poor cement mantles (Grades C or D) with distal cement mantle deficiencies were statistically significant predictors of femoral failure. The most common mechanism of failure was progressive, circumferential cement-bone interface osteolysis with relative preservation of the cement-metal interface. Debonding of the cement column from the prosthesis was a late finding and occurred in only 45% of failed cases. Incorporating the techniques of centralization and centrifugation significantly improved clinical results. Strengthening of the cement-prosthesis interface may magnify the deleterious effects of a poor cement mantle and predisposes the cement-bone interface to failure.

Long-term results of cemented femoral stems with roughened precoated surfaces

Several recent articles have raised the question that rough surfaces with or without precoating may contribute to the loosening of cemented femoral stems. In this article the author collates selected reports of several different cemented femoral stem designs that have rough surfaces which have shown excellent long term results. Femoral stem loosening is generally multifactorial. It often is difficult to separate the effect of stem design or other changes from the effect of surface finish. Many rough surfaced cemented femoral stems have served well for decades. It is important to analyze all the pertinent factors in cases of early loosening.

Proximal and distal femoral centralizers in modern cemented hip arthroplasty

Third generation cementing techniques using intramedullary restrictors, low porosity cement with pressurization, lavage, and cement-stem bond enhancement do not prevent implant malalignment and inadequate cement mantle thickness. This has led to the development of modular proximal and distal centralizers to control the alignment of the femoral component and maintain an adequate thickness of the cement, thereby theoretically decreasing the rate of aseptic loosening. A retrospective analysis was performed of 100 primary cemented centralized femoral components. At an average followup of 5.7 years (range, 4-8 years), the average Harris Hip Score was 90. There were no cases of aseptic loosening, osteolysis, or impending failure. Ninety-one percent of femoral stems were implanted with satisfactory alignment with an optimal cement thickness. However, six distal centralizers and one proximal centralizer fractured at the time of insertion and voids frequently were seen in and around the distal centralizer. Although centralizers improve prosthesis alignment and cement mantle thickness, the long term effects of centralizer fracture and distal cement voids need to be observed to determine if centralizers improve previous implant survival.