On the road towards highly efficient and large volume three-dimensional-printed liquid chromatography columns ?

Purification of monoclonal antibodies using novel 3D printed ordered stationary phases

3D printing offers the unprecedented ability to fabricate chromatography stationary phases with bespoke 3D morphology as opposed to traditional packed beds of spherical beads. The restricted range of printable materials compatible with chromatography is considered a setback for its industrial implementation. Recently, we proposed a novel ink that exhibits favourable printing performance (printing time ∼100 mL/h, resolution ∼200 µm) and broadens the possibilities for a range of chromatography applications thanks to its customisable surface chemistry. In this work, this ink was used to fabricate 3D printed ordered columns with 300 µm channels for the capture and polishing of therapeutic monoclonal antibodies. The columns were initially assessed for leachables and extractables, revealing no material propensity for leaching. Columns were then functionalised with protein A and SO3 ligands to obtain affinity and strong cation exchangers, respectively. 3D printed protein A columns showed >85 % IgG recovery from harvested cell culture fluid with purities above 98 %. Column reusability was evaluated over 20 cycles showing unaffected performance. Eluate samples were analysed for co-eluted protein A fragments, host cell protein and aggregates. Results demonstrate excellent HCP clearance (logarithmic reduction value of > 2.5) and protein A leakage in the range of commercial affinity resins (<100 ng/mg). SO3 functionalised columns employed for polishing achieved removal of leaked Protein A (down to 10 ng/mg) to meet regulatory expectations of product purity. This work is the first implementation of 3D printed columns for mAb purification and provides strong evidence for their potential in industrial bioseparations.

4D-Printed Elution-Peak-Guided Dual-Responsive Monolithic Packing for the Solid-Phase Extraction of Metal Ions

Four-dimensional printing (4DP) technologies are revolutionizing the fabrication of stimuli-responsive devices. To advance the analytical performance of conventional solid-phase extraction (SPE) devices using 4DP technology, in this study, we employed N-isopropylacrylamide (NIPAM)-incorporated photocurable resins and digital light processing three-dimensional printing to fabricate an SPE column with a [H+]/temperature dual-responsive monolithic packing stacked as interlacing cuboids to extract Mn, Co, Ni, Cu, Zn, Cd, and Pb ions. When these metal ions were eluted using 0.5% HNO3 solution as the eluent at a temperature below the lower critical solution temperature of polyNIPAM, the monolithic packing swelled owing to its hydrophilic/hydrophobic transition and electrostatic repulsion among the protonated units of polyNIPAM. These effects resulted in smaller interstitial volumes among these interlacing cuboids and improvements in the elution peak profiles of the metal ions, which, in turn, demonstrated the reduced method detection limits (MDLs; range, 0.2-7.2 ng L-1) during analysis using inductively coupled plasma mass spectrometry. We studied the effects of optimizing the elution peak profiles of the metal ions on the analytical performance of this method and validated its reliability and applicability by analyzing the metal ions in reference materials (CASS-4, SLRS-5, 1643f, and Seronorm Trace Elements Urine L-2) and performing spike analyses of seawater, groundwater, river water, and human urine samples. Our results suggest that this 4D-printed elution-peak-guided dual-responsive monolithic packing enables lower MDLs when packed in an SPE column to facilitate the analyses of the metal ions in complex real samples.

UV-based solvent system screening for high-speed counter-current chromatography fractionation of compounds with similar UV absorption from complex samples followed by preparative HPLC purification: Flavonoids from barley seedlings as sample

This article proposes a solvent system screening strategy for compounds with similar UV absorption in complex samples by UV spectrophotometer. There is no need to calculate the partition coefficient value of each compound, only the partition coefficient of the whole sample. The partition coefficient value should be close to 1 in order to obtain as many high-speed counter-current chromatography fractions as possible. Then, preparative HPLC was used to purify the high-speed counter-current chromatography fractions. Based on the above strategy, seven c-glycosyl flavonoids and an amino acid were successfully obtained from barley seedlings through high-speed counter-current chromatography fractionation with ethyl acetate/n-butanol/water (8:2:10, v:v:v) system followed by preparative HPLC purification. The research shows that high-speed counter-current chromatography could be well developed as a tool for fractionation before purification, and greatly improves the separation efficiency.

Multiple-open-tubular column enabling transverse diffusion. Part 3: Simulation of solute dispersion along a real three dimensional-printed column with quadratic channels

Multiple-open-tubular columns enabling transverse diffusion (MOTTD) consist of straight and parallel flow-through channels separated by a mesoporous stationary phase. In Part 1, a stochastic model of band broadening along MOTTD columns accounting for longitudinal diffusion, trans-channel velocity bias, and mass transfer resistance in the stationary phase was derived to demonstrate the intrinsic advantage of MOTTD columns over classical particulate columns. In Part 2, the model was refined for the critical contribution of the channel-to-channel polydispersity and applied to address the best trade-off between analysis speed and performance. In this Part 3, a MOTTD column with a square array of quadratic channels is fabricated by 3D-printing (combining polymer stereolithography with photolithography using photomasks) to deliver unprecedently small apparent channel diameters of 117.6 ± 5.0 μm. The colors in the microscopy photographs of the actual 3D-printed channels are binarized to delimitate the mobile phase volume from the stationary phase volume. The same numerical simulations as those in Part 2 are then performed for two MOTTD columns (external porosity ϵ_e=31.7%, same apparent channel diameter 117.6 μm): one containing 16 virtual perfect quadratic channels and the other 16 real 3D-printed channels. The reduced velocities (or Peclet numbers) are varied over a wide range from 0.2 to 5000 and the zone retention factors were fixed at k₁=1.04, 5, and 25. The results demonstrate that smoothing the edges of the targeted quadratic channels by the 3D-printed technique is advantageous in terms of solute dispersion. It outperforms the negative effect of the channel-to-channel polydispersity which is mitigated by transverse diffusion of the analyte in the stationary phase. For Peclet numbers larger than 50, the HETP of the 3D-printed MOTTD column is found 7%, 15%, and 16% smaller than that of the MOTTD column consisting of a square array of perfect quadratic channels. This confirms the known effect of channel geometry on solute dispersion in microfluidic systems. Flow channels in fabricated MOTTD columns are preferred to be circular so that the distribution of transverse diffusion lengths across the open channels remains as tight as possible. Finally, the general theory of nonuniform columns of Giddings reveals that the polydispersity of the cross-sectional area (RSD 8.4%) along a single 3D-printed channel has no negative impact on solute dispersion in MOTTD columns. Overall, MOTTD columns could become a serious alternative technology to conventional particulate columns. This implies a novel fabrication process that delivers circular channel diameters smaller than 10 μm, cross-sectional area polydispersity no larger than 25%, external porosities in a range from 15% (high speed separations) to 75% (high performance separations), and conventional mesoporous silica as the stationary phase. It adresses new synthesis routes based on either organic fibers or tubular micelle templating agents in suspension with silica gel solutions.

Porous Polymers Based on 9,10-Bis(methacryloyloxymethyl)anthracene-Towards Synthesis and Characterization

Porous materials can be found in numerous essential applications. They are of particular interest when, in addition to their porosity, they have other advantageous properties such as thermal stability or chemical diversity. The main aim of this study was to synthesize the porous copolymers of 9,10-bis(methacryloyloxymethyl)anthracene (BMA) with three different co-monomers divinylbenzene (DVB), ethylene glycol dimethacrylate (EGDMA) and trimethylpropane trimethacrylate (TRIM). They were synthesized via suspension polymerization using chlorobenzene and toluene served as porogenic solvents. For the characterization of the synthesized copolymers ATR-FTIR spectroscopy, a low-temperature nitrogen adsorption-desorption method, thermogravimetry, scanning electron microscopy, inverse gas chromatography and size distribution analysis were successfully employed. It was found that depending on the used co-monomer and the type of porogen regular polymeric microspheres with a specific surface area in the range of 134-472 m²/g can be effectively synthesized. The presence of miscellaneous functional groups promotes divergent types of interactions Moreover, all of the copolymers show a good thermal stability up to 307 °C. What is important, thanks to application of anthracene derivatives as the functional monomer, the synthesized materials show fluorescence under UV radiation. The obtained microspheres can be used in various adsorption techniques as well as precursor for thermally resistant fluorescent sensors.

Introduction of Octadecyl-Bonded Porous Particles in 3D-Printed Transparent Housings with Multiple Outlets

Microfluidic devices for comprehensive three-dimensional spatial liquid chromatography will ultimately require a body of stationary phase with multiple in- and outlets. In the present work, 3D printing with a transparent polymer resin was used to create a simplified device that can be seen as a unit cell for an eventual three-dimensional separation system. Complete packing of the device with 5-μm C18 particles was achieved, with reasonable permeability. The packing process could be elegantly monitored from the pressure profile, which implies that optical transparency may not be required for future devices. The effluent flow was different for each of the four outlets of the device, but all flows were highly repeatable, suggesting that correction for flow-rate variations is possible. The investigation into flow patterns through the device was supported by computational-fluid-dynamics simulations. A proof-of-principle separation of four standard peptides is described, with mass-spectrometric detection for each of the four channels separately.