Reaction Kinetics of Polyurethane Formation Using a Commercial Oligomeric Diisocyanate Resin Studied by Calorimetric and Rheological Methods

Polyethylene Glycol-Isophorone Diisocyanate Polyurethane Prepolymers Tailored Using MALDI MS

The reaction of diols with isocyanates, leading to mono-functional and di-functional prepolymers may be investigated using various characterization methods which show the overall conversion of isocyanate monomers. On the other hand, matrix-assisted laser desorption ionization mass spectrometry (MALDI MS) polymer characterization can be employed to identify the monomer units, the end-group functionalities, molecular weight averages, and to determine the copolymer sequence. Herein, we focus on prepolymer synthesis using isophorone diisocyanate (IPDI), a widely used diisocyanate for prepolymers preparation, especially in waterborne polyurethane materials. Thus, the reaction between polyethylene glycol diol and IPDI was in-depth investigated by mass spectrometry to determine the influence of the reaction parameters on the prepolymer's structure. The relative content of the different functional oligomer species at given reaction times was determined in the reaction mixture. More specifically, the offline analysis revealed the influence of reaction parameters such as reaction temperature, the concentration of reactants, and the amount of dibutyltin dilaurate catalyst. The established MALDI MS analysis involved measurements of samples, first, directly collected from the reaction mixture and secondly, following derivatization with methanol. The obtained results revealed the effects of reaction parameters on the functionalization reaction with isocyanates, allowing to achieve a better reaction control.

Analytical Methods for the Assessment of Curing Kinetics of Polyurethane Binders for High-Energy Composites

Polyurethane (PU) elastomers are largely utilized in the field of high-energy composites such as polymer-bonded explosives (PBXs) and solid rocket grains, due to their distinguished characteristics. Curing kinetics assessment is a crucial parameter to take into account to comprehend the processes to develop new high-energy composites. A comprehensive analytical characterization of curing kinetics is of fundamental importance to produce PU polymers with the most suitable and attractive properties. Moreover, to attain the optimal curing conditions, accurate analytical techniques, and strategies are essential to effectively evaluate their kinetic properties. This paper gives an overview on experimental tools, which can be used for a convenient analysis of kinetic behavior of these binders. The employment of each tool is showed and discussed by appropriate examples from the literature.

Monitoring Polyurethane Foaming Reactions Using Near-Infrared Hyperspectral Imaging

Polyurethane (PU) foams are finding increasingly wider applications ranging from memory foams and mattresses to cushions and insulation materials. They are prepared by reactions between multifunctional isocyanates and polyols as the two main building blocks, along with other additives, including the blowing agents. A non-contact near-infrared (NIR) hyperspectral imaging (HSI) camera was used in this study to monitor PU foaming reactions between a polymeric methylene diphenyl diisocyanate, polyol, and water. Five foams were prepared with three process variables: water content, mixing time, and catalyst levels. Spectral changes characteristic of the PU reactions were observed and clear difference in kinetics could be effectively extracted from such NIR HSI results. The NIR HSI technology offers two substantial advantages over the conventional Fourier transform- (FT-) NIR systems: (i) faster spectral acquisition time and (ii) higher spatial resolution of line images rather than the point measurement. Examples are provided to illustrate these two advantages. The potential to acquire chemical images of PU foams is also demonstrated.