Enhanced Mechanical and Shape Memory Properties of Poly(propylene glycol)‐Based Star‐Shaped Polyurethane

Synthesis of chemically-crosslinked multi-arm star-shaped polyurethane with triple-shape memory effect

In this study, chemically-crosslinked multi-arm star-shaped polyurethanes (SPUs) were prepared using three, four, and six-arm polycaprolactone, hexamethylene diisocyanate, and 1, 4-butanediol. The hydrogen bonding indices of soft and hard segments were calculated using Fourier transform infrared spectra. The results indicated that the phase separation among hard and soft segments increased with the increment of PCL arm numbers. Moreover, the results of X-ray diffraction and differential scanning calorimetry showed that the crystallization ability of the three and four-arm SPUs were lower than that for six-arm SPU (6SPU), which is due to their higher crosslinking densities. In addition, the results of the mechanical studies showed that the crosslinking density and degree of crystallinity are the main effective parameters controlling the mechanical properties, by which 6SPU showed higher Young's modulus and lower elongation at break compared to other SPUs. Cyclic shape memory studies showed that 6SPU could fix approximately all the temporary shapes during three cycles and recover 100% of its original shape. Moreover, 6SPU could show triple-shape memory effect (TSME) by which it could fix two different temporary shapes. These results show that 6SPU has a high potential for practical applications due to its good mechanical properties, shape memory fatigue resistance, and TSME.

Synthesis of Novel Shape Memory Thermoplastic Polyurethanes (SMTPUs) from Bio-Based Materials for Application in 3D/4D Printing Filaments

Bio-based thermoplastic polyurethanes have attracted increasing attention as advanced shape memory materials. Using the prepolymer method, novel fast-responding shape memory thermoplastic polyurethanes (SMTPUs) were prepared from 100% bio-based polyester polyol, poly-propylene succinate derived from corn oil, diphenyl methane diisocyanate, and bio-based 1,3-propanediol as a chain extender. The morphologies of the SMTPUs were investigated by Fourier transform infrared spectroscopy, atomic force microscopy, and X-ray diffraction, which revealed the interdomain spacing between the hard and soft phases, the degree of phase separation, and the intermixing level between the hard and soft phases. The thermal and mechanical properties of the SMTPUs were also investigated, wherein a high hard segment content imparted unique properties that rendered the SMTPUs suitable for shape memory applications at varying temperatures. More specifically, the SMTPUs exhibited a high level of elastic elongation and good mechanical strength. Following compositional optimization, a tensile strength of 24-27 MPa was achieved, in addition to an elongation at break of 358-552% and a hardness of 84-92 Shore A. Moreover, the bio-based SMTPU exhibited a shape recovery of 100%, thereby indicating its potential for use as an advanced temperature-dependent shape memory material with an excellent shape recoverability.