L,L-Lactide andɛ-Caprolactone Block Copolymers by a ‘Poly(L,L-lactide) Block First’ Route

Catalysts as Key Enablers for the Synthesis of Bioplastics with Sophisticated Architectures

Bioplastics are one of the answers to environmental pollution and linear material flows. The most promising bioplastic polylactide (PLA) is already replacing conventional plastics in a number of applications. The properties of PLA, however, do not fit for all potential application areas, but they can be altered by the introduction of comonomers. The copolymerization of lactide (LA) with other lactones like ϵ-caprolactone (CL) has been established for several years. Nevertheless, controlling copolymerizations remains a challenge due to the high complexity of the system. Copolymerization of LA with other monomer classes is much less investigated, but has the chance to overcome the limitations in material properties that occur when only lactones are used. The crucial factor for all copolymerizations is the catalyst. It dominates the reaction kinetics and determines the resulting microstructure. In this review, copolymerization catalysts for LA are presented divided into catalysts for the synthesis of lactone block copolymers, lactone random copolymers, and multimechanistically synthesized copolymers. The selected catalysts are highlighted either owing to their industrially applicable polymerization conditions or their non-standard mechanism.

Controlled and effective ring-opening (co)polymerization of rac-lactide, ε-caprolactone and ε-decalactone by β-pyrimidyl enolate aluminum complexes

A series of β-pyrimidyl enolate aluminum complexes (1–6) were found to promote controlled and living ROP of rac-LA, ε-CL, and ε-DL. Six well-defined diblock copolymers and the perfect random copolymer poly(l-LA-r-CL) were successfully synthesized.

Investigating the Ring-Opening Polymerization Activity of Niobium and Tantalum Ethoxides Supported by Phenoxyimine Ligands

A variety of metal catalysts from around the periodic table have been studied for the ring-opening polymerization (ROP) of cyclic esters. Within this field, group V catalysts have been rarely explored. To better understand the effect the choice of metal and ligand has on ROP activity, a series of 10 niobium and tantalum alkoxide catalysts, supported by a range of phenoxyimine ligands, were synthesized. The electronics and steric bulk of the ligands were varied on the phenoxy group ( ^t Bu, Cl, and OMe) and the imine group (Ph; 2,6-diMePh; 2,6-di ⁱ PrPh; and 2,4,6-tri ^t BuPh) to probe their effect on the catalyst structure and activity. Catalysts were characterized with 1D, 2D, and variable-temperature NMR techniques to determine their structure in solution. Single crystal X-ray diffraction studies were conducted to establish their solid-state structure. The 10 catalysts are pseudo-octahedral, and each shows ligand coordination through phenoxy-oxygen and imine-nitrogen (O,N). In the case of the o-vanillin ligand set, however, evidence was found for O,O-coordination of the ligand when the steric encumbrance of the imine-nitrogen was increased. Each catalyst was active for the ring-opening polymerization of both rac-lactide (LA) and ε-caprolactone (CL) in the absence of solvent at 140 °C. In the case of CL, the catalysts supported by chloro-containing ligands showed the most polymerization control based on final polymer molecular weight and dispersity. Ligand trends were less clear for the polymerization of LA, though in all cases the catalysts were more controlled than the parent homoleptic alkoxide [M(OEt)₅; M = Nb or Ta]. The most promising catalyst in the family was tested for copolymerization activity of LA and CL in one pot. Copolymerization of the two monomers was successful and yielded random poly(caprolactone-co-lactide).

Site-Isolated Main-Group Tris(2-pyridyl)borate Complexes by Pyridine Substitution and Their Ring-Opening Polymerization Catalysis

Tris(2-pyridyl)borates are an emerging class of scorpionate ligands, distinguished as exceptionally robust and electron-donating. However, the rapid formation of inert homoleptic complexes with divalent metals has so far limited their catalytic utility. We report site-isolating tris(2-pyridyl)borate ligands, bearing isopropyl, tert-butyl, and mesityl substituents at the pyridine 6-position to suppress the formation of inert homoleptic complexes. These ligands form the first 1:1 complexes between tris(2-pyridyl)borates and Mg²⁺, Zn²⁺, or Ca²⁺, with isopropyl-substituted Tpy^iPrH showing the most generality. Single-crystal X-ray diffraction analysis of the resulting complexes and comparison to density functional theory (DFT) models showed geometric distortions driven by steric repulsion between the pyridine 6-substituents and the hexamethyldisilazide (HMDS^-, ^-N(SiMe₃)₂) anion. We show that this steric profile is a feature of the six-membered pyridine ring and contrasts with more established tris(pyrazolyl)borate and tris(imidazoline)borate scorpionate complexes. Tpy^iPrMg(HMDS) (1) and its zinc analogue are moderately active for the controlled polymerization of l-lactide, ε-caprolactone, and trimethylene carbonate. Furthermore, 1 gives controlled polymerization under more demanding melt-phase polymerization conditions at 100 °C, and block copolymerization of ε-caprolactone and trimethylene carbonate. These results will enable useful catalysis and coordination chemistry studies with tris(2-pyridyl)borates, and characterizes their structural complementarity to more familiar scorpionate ligands.

Master of Chaos and Order: Opposite Microstructures of PCL‐ co ‐PGA‐ co ‐PLA Accessible by a Single Catalyst**

One catalyst, two reaction set‐ups, three monomers and unlimited macromolecular microstructural designs: The iron guanidine complex [FeCl₂(TMG5NMe₂asme)] (1) polymerizes lactide faster than the industrially used Sn(Oct)₂ and shows high activity towards glycolide and ϵ‐caprolactone. Its distinguished features enable the synthesis of both block and random‐like copolymers in the melt by a simple change of the polymerization set‐up. Sequential addition of monomers yields highly ordered block copolymers including the symmetrical PLA‐b‐PGA‐b‐PCL‐b‐PGA‐b‐PLA pentablock copolymers, while polymerizations of monomer mixtures feature enhanced transesterifications and pave the way to di‐ and terpolymers with highly dispersed repeating unit distributions. A robust catalyst active under industrially applicable conditions and producing copolymers with desired microstructures is a major step towards biocompatible polymers with tailor‐made properties as alternatives for traditional plastics on the way towards a sustainable, circular material flow.

Titanium ONN-(phenolate) Alkoxide Complexes: Unique Reaction Kinetics for Ring-Opening Polymerization of Cyclic Esters

The synthesis, characterization, and polymerization kinetics of four new titanium ONN-(phenolate) alkoxide catalysts were studied. Each catalyst is fluxional at room temperature, suggesting the ligand amine arm may be labile, but adopts a fac geometry in solution at low temperature (223 K) and in the solid state. All catalysts are active for the ring-opening polymerization of both ε-caprolactone (CL) and rac-lactide (LA). GPC analysis indicates that the well-known coordination-insertion mechanism is being followed. However, whereas the typical first-order dependence on monomer concentration is observed in CL, an unexpected zeroth-order dependence is observed with LA. This suggests that, in the case of LA, catalyst saturation occurs and a Michaelis-Menten model can be used to explain the kinetics. An initial mechanism is discussed within this model that proposes CL polymerization proceeds by a 7-coordinate intermediate, whereas LA polymerization adopts a 6-coordinate intermediate, facilitated by the ligand amine arm. Attempts to isolate catalyst-monomer intermediates are ongoing.

Preparation of star-shaped functionalized polylactides by metal porphyrin complexes as both catalysts and cocatalysts

Several aluminum porphyrin complexes as catalysts and a copper porphyrin complex as a cocatalyst were prepared. These complexes were characterized by 1H NMR and elemental analysis. These complexes are used for L-lactide polymerization. The kinetic data of the polymerization using complex 2 as catalyst revealed that the polymeric rates were first-ordered in both the monomer and catalyst. There is a linear relationship between lactide conversion and the number-averaged molecular weight of PLA.

A versatile strategy for the synthesis and mechanical property manipulation of networked biodegradable polymeric materials composed of well-defined alternating hard and soft domains

Networked materials composed of well-defined alternating domains of two types of biodegradable polymers, hard poly(l-lactide) and soft poly(ε-caprolactone), were successfully synthesized.

Block-Stereoblock Copolymers of Poly(ϵ-Caprolactone) and Poly(Lactic Acid)

A magnesium complex of the type {ONNN}Mg-HMDS wherein {ONNN} is a sequential tetradentate monoanionic ligand is introduced. In the presence of an alcohol initiator this complex catalyzes the living and immortal homopolymerization of the lactide enantiomers and ϵ-caprolactone at room-temperature with exceptionally high activities, as well as the precise block copolymerization of these monomers in a one-pot synthesis by sequential monomer addition. Copolymers of unprecedented microstructures such as the PCL-b-PLLA-b-PDLA and PDLA-b-PLLA-b-PCL-b-PLLA-b-PDLA block-stereoblock microstructures that feature unique thermal properties are readily accessed.

Self-Assembly of Triblock Copolymers from Cyclic Esters as a Tool for Tuning Their Particle Morphology

This paper presents the effect of end groups, chain structure, and stereocomplexation on the microparticle and nanoparticle morphology and thermal properties of the supramolecular triblock copolyesters. Therefore, the series of the triblock copolymers composed of l,l- and d,d-lactide, trimethylene carbonate (TMC), and ε-caprolactone (CL) with isopropyl ( iPr) or 2-ureido-4-[1 H]-pyrimidinone (UPy) end groups at both chain ends were synthesized. In addition, these copolymers were intermoleculary stereocomplexed by polylactide (PLA) blocks with an opposite configuration of repeating units to promote their self-assembly in various organic solvents. The combination of two noncovalent interactions of the end groups and PLA enantiomeric chains leads to stronger interactions between macromolecules and allows for alteration of their segmental mobility. The simple tuning of the copolymer microstructure and functionality induced the self-assembly of macromolecules at liquid/liquid interfaces, which consequently leads to their phase separation in the form of particles with diameters ranging from 0.1 μm to 10 μm. This control is essential for their potential applications in the biomedical field, where biocompatible and well-defined microparticles and nanoparticles are highly desirable.

Catalytic metal-based systems for controlled statistical copolymerisation of lactide with a lactone

A comprehensive survey of the recent developments of metal-based catalysts for the ROcoP of lactide with another lactone is presented.

Ring-opening polymerization of lactide using chiral salen aluminum complexes as initiators: high productivity and stereoselectivity

Chiral salen aluminum complexes have been synthesized and investigated as initiators for l-lactide and rac-lactide polymerization.

Hemi-salen aluminum catalysts bearing N, N, O-tridentate type binaphthyl-Schiff-base ligands for the living ring-opening polymerisation of lactide

Hemi-salen aluminum complexes bearing tridentate N, N, O-type binaphthyl-Schiff-base ligands were synthesized and studied as catalysts for living polymerisation of lactide.

Monoamidinate titanium complexes: highly active catalysts for the polymerization and copolymerization of l-lactide and ε-caprolactone

A series of titanium trichloroamidinate complexes with distinct ligand sets showed different abilities in the copolymerization of ε-caprolactone and l-lactide, producing copolymers ranging from gradient to truly random microstructures.

Heteroleptic tin(II) initiators for the ring-opening (co)polymerization of lactide and trimethylene carbonate: mechanistic insights from experiments and computations

The tin(II) complexes {LO(x)}Sn(X) ({LO(x)}(-) =aminophenolate ancillary) containing amido (1-4), chloro (5), or lactyl (6) coligands (X) promote the ring-opening polymerization (ROP) of cyclic esters. Complex 6, which models the first insertion of L-lactide, initiates the living ROP of L-LA on its own, but the amido derivatives 1-4 require the addition of alcohol to do so. Upon addition of one to ten equivalents of iPrOH, precatalysts 1-4 promote the ROP of trimethylene carbonate (TMC); yet, hardly any activity is observed if tert-butyl (R)-lactate is used instead of iPrOH. Strong inhibition of the reactivity of TMC is also detected for the simultaneous copolymerization of L-LA and TMC, or for the block copolymerization of TMC after that of L-LA. Experimental and computational data for the {LO(x)}Sn(OR)complexes (OR=lactyl or lactidyl) replicating the active species during the tin(II)-mediated ROP of L-LA demonstrate that the formation of a five-membered chelate is largely favored over that of an eight-membered one, and that it constitutes the resting state of the catalyst during this (co)polymerization. Comprehensive DFT calculations show that, out of the four possible monomer insertion sequences during simultaneous copolymerization of L-LA and TMC: 1) TMC then TMC, 2) TMC then L-LA, 3) L-LA then L-LA, and 4) L-LA then TMC, the first three are possible. By contrast, insertion of L-LA followed by that of TMC (i.e., insertion sequence 4) is endothermic by +1.1 kcal mol(-1), which compares unfavorably with consecutive insertions of two L-LA units (i.e., insertion sequence 3) (-10.2 kcal mol(-1)). The copolymerization of L-LA and TMC thus proceeds under thermodynamic control.

Synthesis of Block Copolymers of Varying Architecture Through Suppression of Transesterification during Coordinated Anionic Ring Opening Polymerization

Well-defined di- and triblock copolymers consisting of ε-caprolactone (CL), L-lactide (LA), and trimethylene carbonate (TMC) were synthesized via “PLA first route” in coordinated anionic ring opening polymerization/copolymerization (CAROP) with tin (II) octoate as catalyst. The desired block structure was preserved by use of protective additive α-methylstyrene by preventing the transesterification side-reactions. MALDI-TOF analysis revealed that the protection mechanism is associated with α-methylstyrene and tin (II) octoate complexation. Additionally, it was shown that use of α-methylstyrene in ring opening polymerization allowed the formation of polyesters with high molar mass.