Synthesis of Anisotropic Polymer Particles with Soap-Free Emulsion Polymerization in the Presence of a Reactive Silane Coupling Agent

Spearheading a new era in complex colloid synthesis with TPM and other silanes

Colloid science has recently grown substantially owing to the innovative use of silane coupling agents (SCAs), especially 3-trimethoxysilylpropyl methacrylate (TPM). SCAs were previously used mainly as modifying agents, but their ability to form droplets and condense onto pre-existing structures has enabled their use as a versatile and powerful tool to create novel anisotropic colloids with increasing complexity. In this Review, we highlight the advances in complex colloid synthesis facilitated by the use of TPM and show how this has driven remarkable new applications. The focus is on TPM as the current state-of-the-art in colloid science, but we also discuss other silanes and their potential to make an impact. We outline the remarkable properties of TPM colloids and their synthesis strategies, and discuss areas of soft matter science that have benefited from TPM and other SCAs.

A highly colorimetric photonic film composed of non-close-packed melanin-like colloidal arrays

HOTHESIS

Because of their flexible structure and adjustable color, structural colors with non-close-packed colloidal crystal arrays (NCCAs) have broad applications. However, most of these structural colors are limited by an approximate refractive index or high background scattering, and they present an unsatisfactory color that seriously hinders their practical application. Preparation of particles with a high refractive index or adsorption coefficient may be an effective approach to construct highly colorimetric NCCA structural colors in a nonaqueous solvent. The aim of this study was to explore the formation process of NCCA by the assembly of colloidal particles in a nonaqueous solvent, so as to fabricate NCCAs with a high refractive index and high adsorption.

EXPERIMENTS

An attempt was made to fabricate the NCCA structural color by dispersing the desired particles in a 2-hydroxyethyl methacrylate (HEMA) solvent. Surface-functionalized poly(methyl methacrylate) (PMMA) particles were developed by emulsifier-free emulsion polymerization. The formation of NCCA was studied by comparing the dispersion of three classes of surface-functionalization of colloidal particles in the HEMA solvent. The melanin-like particles with a high refractive index and a high adsorption coefficient were synthesized by doping polydopamine (PDA) into good surface-functionalization particles by emulsifier-free emulsion polymerization. A highly colorimetric poly(2-hydroxyethyl methacrylate) (pHEMA) optical film with NCCA was fabricated by dispersing the melanin-like particles in a pHEMA hydrogel.

FINDINGS

PMMA-HEMA colloidal particles could successfully construct a NCCA structure in a nonaqueous HEMA solvent because of the solvation. Based on the "good particles," PMMA-HEMA-PDA colloidal particles, an initial 3-hydroxytyramine hydrochloride (DA·HCl) concentration of 1.926 mM was shown to significantly improve the colorimetric value of the final solidified NCCA hydrogel. These results provided an important reference for the construction of surfactant-free HEMA non-close-packed colloidal crystals. This highly colorimetric structurally colored hydrogel may be widely used in the design of a variety of colored intelligent sensors and soft devices.

Morphology evolution of Janus dumbbell nanoparticles in seeded emulsion polymerization

Emulsion polymerization is a versatile approach to produce different polymeric nanoparticle morphologies, which can be useful in a variety of applications. However, the detailed mechanism of the morphology formation is not entirely clear. We study the kinetics of nanoparticle morphology evolution during a seeded emulsion polymerization using both experimental and computational tools. Lightly crosslinked polystyrene seeds were first synthesized using dispersion polymerization. Then the seed particles were swollen in tert-butyl acrylate and styrene monomers, and subsequently polymerized into nanoparticles of dumbbell and multilobe morphologies. It was discovered that both the seed and final particle morphology were affected by the methanol concentration during the seed synthesis. Systematically adjusting the methanol amount will not only yield spherical seed particles of different size, but also dumbbell particles even without the second monomer polymerization. In addition to methanol concentration, morphology can be controlled by crosslinking density. The kinetics studies revealed an interesting transition from multilobe to dumbbell geometries during the secondary polymerization. Based on the results, a nucleation-growth model has been proposed to describe the morphology evolution and verification was offered by computer simulation. The key discovery is that nanoparticle morphology can be kinetically controlled by diffusion of the protrusions on the seed particles. The condition of seed synthesis and crosslinking density will drastically change the seed and final nanoparticle morphology.

Soft/Hard-Coupled Amphiphilic Polymer Nanospheres for Water Lubrication

Amphiphilic polymer nanospheres of poly(3-sulfopropyl methacrylate potassium salt- co-styrene) [P(SPMA- co-St)] were prepared by a simple soap-free emulsion polymerization method and used as efficient water lubrication additives to enhance the antiwear behaviors of the Ti₆Al₄V alloy. The monodisperse and flexible P(SPMA- co-St) bicomponent copolymer nanospheres were synthesized with a controllable manner by adjusting the mass fraction ratio of the monomers, with the hydrophobic polystyrene (PSt) as the hard skeletal carrier component and the hydrophilic PSPMA with a hydration layer structure as the soft lubrication layer in the course of friction. The influences of the monomer concentration, the copolymer nanosphere additive content, the load, and the frequency of the friction conditions on their tribological properties were studied in detail, and a probable antiwear mechanism of the soft/hard-coupled copolymer nanospheres under water lubrication was also proposed. The results show that compared with pure PSt, the P(SPMA- co-St) polymer nanospheres exhibited better antiwear property as an additive for water lubrication, and the friction coefficient and the wear volume first decreased and then increased with the increase of the SPMA content, indicating that the hydrophilic SPMA has a significant effect on lubrication properties owing to its hydration performance. Furthermore, with the increase of polymer nanosphere concentration, the friction coefficient and wear amount also decreased to a stable and low value at a saturation concentration of 1 wt %. The flexible polymer nanospheres with a hydrophilic soft SPMA shell and a rigid PSt core exhibited good friction-reduction and antiwear performance as lubrication additives, indicating their promising and potential applications in water lubrication and biological lubrication.

Surfactant-free HEMA crystal colloidal paint for structural color contact lens

A new type of structural color paint was fabricated by dispersing poly(methyl methacrylate-hydroxyethyl methacrylate) (PMH) nanoparticles in 2-hydroxyethyl methacrylate (HEMA) solvent without additional surfactants. The paints then were directly cast to form structural color contact lenses by UV polymerization in moulds.

Magnetic field aligned assembly of nonmagnetic composite dumbbells in nanoparticle-based aqueous ferrofluid

Monodisperse, nonmagnetic, asymmetrical composite dumbbells in a suspension of magnetic nanoparticles (ferrofluid) were aligned by application of an external magnetic field to the ferrofluid. The asymmetrical composite dumbbells were prepared by two-step soap-free emulsion polymerization consisting of the first polymerization to coat spherical silica cores with cross-linked poly(methyl methacrylate) (PMMA) shell and the second polymerization to protrude a polystyrene (PSt) lobe from the core-shell particles. A chain structure of nonmagnetic dumbbells oriented to the applied magnetic field was observed at nanoparticle content of 2.0 vol % and field strengths higher than 1.0 mT. A similar chain structure of the dumbbells was observed under application of alternating electric field at strengths higher than 50 V/mm. Parallel and orthogonally combined applications of the electric and magnetic fields were also conducted to examine independence of the electric and magnetic applications as operational factors in the dumbbell assembling. Dumbbell chains stiffer than those in a single application of external field were formed in the parallel combined application of electric and magnetic fields. The orthogonal combination of the different applied fields could form a magnetically aligned chain structure of the nonmagnetic dumbbells oriented to the electric field. The present work experimentally indicated that the employment of inverse magnetorheological effect for nonmagnetic, anisotropic particles can be a useful method for the simultaneous controls over the orientation and the positon of anisotropic particles in their assembling.

Direct one-pot synthesis of chemically anisotropic particles with tunable morphology, dimensions, and surface roughness

Previously, synthesis of anisotropic particles by seeded polymerizations has involved multiple process steps. In conventional one-pot dispersion polymerization (Dis.P) with a cross-linker added, only spherical particles are produced due to rapid and high cross-linking. In this Article, a straightforward one-pot preparation of monodisperse anisotropic particles with tunable morphology, dimensions, surface roughness, and asymmetrically distributed functional groups is described. With a cross-linker of divinylbenzene (DVB, 8%), ethylene glycol dimethacrylate (EGDMA, 6%), or dimethacryloyloxybenzophenone (DMABP, 5%) added at 40 min, shortly after the end of nucleation stage in Dis.P of styrene (St) in methanol and water (6/4, vol), the swollen growing particles are inhomogeneously cross-linked at first. Then, at low gel contents of 59%, 49%, and 69%, corresponding to the cases using DVB, EGDMA, and DMABP, respectively, the growing particle phase separates and snowman- or dumbbell-like particles are generated. Thermodynamic and kinetic analyses reveal that moderate cross-linking and sufficient swelling of growing particles determine the formation and growth of anisotropic particles during polymerization. Morphology, surface roughness, sizes, and cross-linking degrees of each domain of final particles are tuned continuously by varying start addition time and contents of cross-linkers. The snowman-like particles fabricated with DVB have a gradient cross-linking and asymmetrical distribution of pendant vinyl groups from their body to head. The dumbbell-like particles prepared using DMABP have only one domain cross-linked; i.e., only one domain contains photosensitive benzophenone (BP) groups. With addition of glycidyl methacrylate (GMA) or propargyl methacrylate (PMA) together with DVB or EGDMA, epoxy or alkynyl groups are asymmetrically incorporated. With the aid of these functional groups, carboxyl, amino, or thiol groups and PEG (200) are attached by thiol-ene (yne) click and photocoupling reactions.

Nematic ordering of polarizable colloidal rods in an external electric field: theory and experiment

The orientation of dielectric colloidal rods dispersed in a dielectric fluid medium exposed to an external electric field: theory and confocal microscopy measurements.

Regulating the size and molecular weight of polymeric particles by 1,1-diphenylethene controlled soap-free emulsion polymerization

Nanoparticles with various sizes and molecular weights were produced via altering the amount of the monomer and DPE in the SFEP.

Synthesis of conductive magnetic nickel microspheres and their applications in anisotropic conductive film and water treatment

Synthesized conductive magnetic Ni microspheres not only can be used for anisotropic conductive films, but also can be used for rapid waste removal and detoxification extraction with a very simple and efficient procedure.

Shape-tunable core-shell microparticles

Colloidal polymer particles are an important class of materials finding use in both everyday and basic research applications. Tailoring their composition, shape, and functionality is of key importance. In this article, we describe a new class of shape-tunable core-shell microparticles. They are composed of a cross-linked polystyrene (PS) core and a poly(methyl methacrylate) (PMMA) shell of varying thickness. In the first step, we prepared highly cross-linked PS cores, which are subsequently transferred into a nonpolar dispersant. They serve as the seed dispersion for a nonaqueous dispersion polymerization to generate the PMMA shell. The shape of the particles can subsequently be manipulated. After the shell growth stage, the spherical PS/PMMA core-shell colloids exhibit an uneven and wrinkled surface. An additional tempering procedure allows for smoothing the surface of the core-shell colloids. This results in polymer core-shell particles with a perfectly spherical shape. In addition to this thermal smoothing of the PMMA shell, we generated a selection of shape-anisotropic core-shell particles using a thermomechanical stretching procedure. Because of the unique constitution, we can selectively interrogate molecular vibrations in the PS core or the PMMA shell of the colloids using nonlinear optical microscopy techniques. This is of great interest because no photobleaching occurs, such that the particles can be tracked in real space over long times.

Synthesis of nanoscaled poly(styrene-co-n-butyl acrylate)/silica particles with dumbbell- and snowman-like morphologies by emulsion polymerization

Nanosized dumbbell- and snowman-like P(Sty-co-BuA)/silica particles have been successfully synthesized via emulsion polymerization.

Facile preparation of raspberry-like superhydrophobic polystyrene particles via seeded dispersion polymerization

A simple and facile approach was developed to fabricate raspberry-like or snowman-like particles via seeded dispersion polymerization by just changing the ratio of second monomer styrene (St) to seeds in which poly(styrene-co-hydrolyzed-methacryloxypropyltrimethoxysilane) [P(St-co-MPS)] latex was used as seeds with hydrolyzed-MPS as a cross-linking agent. The morphologies of final products were confirmed by field-emission scanning electron microscopy and transmission electron microscopy. Interestingly, the seed part of snowman-like particles showed raspberry-like with adsorbing quantities of PS particles while the other part smooth. The formation mechanism of the raspberry-like particles was also discussed. The superhydrophobic surface with both the static contact angle of 158° and high adhesion to water could be achieved by the hydrophobization of the particulate film with octadecyltrimethoxysilane that was formed from the raspberry-like particles decorated by a thin layer of silica nanoparticles. Further, through encapsulating Ag nanoparticles within the surface, the obtained raspberry-like PS/Ag/SiO2 nanocomposite particles exhibited excellent antibacterial property simultaneously.

Direct observation of the formation of liquid protrusions on polymer colloids and their coalescence

Monodisperse nonspherical poly (methyl methacrylate) (PMMA) particles where a central core particle had grown two extra "lobes", or protrusions, placed opposite each other were successfully synthesized by swelling and subsequent polymerization of cross-linked PMMA spheres with methyl methacrylate and the cross-linker ethylene glycol dimethacrylate. The use of large (~3 μm) seed particles allowed for real-time monitoring of the swelling and deswelling of the cross-linked particles with optical microscopy. First, a large number of small droplets of swelling monomers formed simultaneously on the surface of the seed particles, and then fused together until under certain conditions two protrusions remained on opposite sides of the seed particles. The yield of such particles could be made up to 90% with a polydispersity of 7.0%. Stirring accelerated the transfer of the swelling monomers to the seed particles. Stirring was also found to induce self-assembly of the swollen seed particles into a wide variety of n-mers, consisting of a certain number, n, of swollen seed particles. The formation of these structures is guided by the minimization of the interfacial free energy between the seed particles, liquid protrusions and aqueous phase, but stirring time and geometrical factors influence it as well. By inducing polymerization the structures could be made permanent. Some control over the topology as well as overall size of the clusters was achieved by varying the stirring time before polymerization. 3D models of possible particle structures were used to identify all projections of the structures obtained by scanning electron microscopy. These models also revealed that the seed particles inside the central coalesced body were slightly compressed after polymerization. By extending the synthesis of the monodisperse particles with n = 1 to (slightly) different monomers and/or different cores, an important class of patchy particles could be realized.

Synthesis of anisotropic polymer/inorganic particles via asymmetric swelling-dissolving process

In this work, an asymmetric swelling-dissolving process of original submicrometer-sized decentered sulfonated polystyrene/silica (SPS/silica) particles in a ternary mixed solvent (water/ethanol/heptane) was first reported. Actinia-like and porous snowman-like SPS/silica composite particles are fabricated through tuning the composition of the ternary mixed solvent. Actinia-like particles, with a silica core embedded in a "blooming" SPS matrix, are obtained when the composition of the mixed solvent is 5 g/5 g/0.1 g (water/ethanol/heptane). If the amount of heptane in the mixed solvent is doubled, then porous snowman-like particles are produced. The TEM and SEM images show that silica particles are exposed in these two anisotropic SPS/silica composite particles compared with the original decentered SPS/silica particles. Considering the particles morphology and the swelling and dissolving performance of SPS in different solvents, the formation of the new-shaped anisotropic SPS/silica composite particles should be attributed to an asymmetric swelling-dissolving process; that is, the swelling-dissolving rate of SPS coating around the protruding silica part is faster than the other part of the composite particles. The anisotropic swelling-dissolving property of polymer/inorganic composite particles inspires a facile way to the fabrication of new composite particles.

Directed orientation of asymmetric composite dumbbells by electric field induced assembly

Assembly and directed orientation of anisotropic particles with an external ac electric field in a range from 1 kHz to 2 MHz were studied for asymmetric composite dumbbells incorporating a silica, titania, or titania/silica (titania:silica = 75:25 vol %) sphere. The asymmetric composite dumbbells, which were composed of a polymethylmethacrylate (PMMA)-coated sphere (core-shell part) and a polystyrene (PSt) lobe, were synthesized with a soap-free emulsion polymerization to prepare PMMA-coated inorganic spheres and another soap-free emulsion polymerization to form a polystyrene (PSt) lobe from the PMMA-coated inorganic spheres. The composite dumbbells dispersed in water were directly observed with optical microscopy. The dumbbells incorporating a silica sphere oriented parallel to an electric field in the whole frequency range and they formed a pearl chain structure at a high frequency of 2 MHz. The titania-incorporated dumbbells formed chain structures, in which they contacted their core-shell parts and oriented perpendicularly to a low-frequency (kHz) field, whereas they oriented parallel to a high-frequency (MHz) field. Since the alignment of dumbbells in the chains depends not only on the interparticle forces but also on the torque that the induced dipoles in the dumbbells experience in the electric field, the orientation of dumbbells perpendicular to the electric field was the case dominated by the interparticle force, whereas the other orientation was the case dominated by the torque. The present experiments show that the incorporation of inorganic dumbbells is an effective way to control the assembled structure and orientation with an electric field.

Preparation of asymmetrically nanoparticle-supported, monodisperse composite dumbbells by protruding a smooth polymer bulge from rugged spheres

A novel method is proposed to create asymmetrically nanoparticle-supported, monodisperse composite dumbbells. The method consists of the three steps of double soap-free emulsion polymerizations before and after a heterocoagulation. In the first step, soap-free emulsion polymerization was conducted to cover silica cores with cross-linked poly(methyl methacrylate) (PMMA) shells. Then, positively or negatively charged silica nanoparticles were heterocoagulated with the silica-PMMA core-shell particles. In the heterocoagulations, the nanoparticles surface-modified with a cationic silane coupling agent, 3-aminopropyltriethoxysilane, were used as the positively charged ones, and silica nanoparticles without any treatment were used as the negatively charged ones. In the third step, soap-free polymerizations at different pH values were performed to protrude a polystyrene (PSt) bulge from the core-shell particles supporting the charged silica nanoparticles. In the polymerization, the core-shell particles heterocoagulated with the positively charged silica nanoparticles were aggregated in an acidic condition whereas the silica nanoparticles supported on the core-shell particles were dissolved in a basic condition. For the negatively charged silica nanoparticle, a PSt bulge was successfully protruded from the core-shell particle in acidic and neutral conditions without aggregation of the core-shell particles. The protrusion of the PSt bulge became distinctive when the number of heterocoagulated silica nanoparticles per core-shell particle was increased. Additional heterocoagulation experiments, in which positively or negatively charged magnetite nanoparticles were mixed with the asymmetrically nanoparticle-supported composite dumbbells, confirmed direct exposure of silica nanoparticles to the outer solvent phase.

Synthesis of hollow asymmetrical silica dumbbells with a movable inner core

Hollow asymmetrical silica dumbbells containing a movable inner core were fabricated by a template-assisted method. Three different templates were employed for the fabrication of the hollow asymmetrical dumbbells. For the preparation of the first template, silica particles were uniformly covered with a cross-linked polymethylmethacrylate (PMMA) shell and the polymerization of styrene was conducted to induce a protrusion of polystyrene (PSt) from the PMMA shell. Anisotropic colloids composed of silica, PMMA, and PSt were used as templates, coated with a silica shell, and held at 500 degrees C for 2 h to remove the polymer interior components of the template colloid. The heat treatment successfully produced hollow asymmetrical silica dumbbells containing an inner silica core. After being dried, approximately 50% of the inner silica particles that were originally coated with PMMA ended up in the other hollow sphere in which the PSt component existed before heat treatment, indicating that the inner silica particles could pass through the hollow asymmetrical dumbbells' necks and were free to move in the interior. In the preparation of the second and third asymmetrical dumbbell templates, magnetic silica particles and titania particles, respectively, were covered with a PMMA shell to incorporate externally responsive particles into the hollow silica shells as above. The successful syntheses demonstrated the generality of our approach. The passage of the responsive particles through the dumbbell's neck enabled active control of the position of the responsive particles inside the asymmetrical dumbbells by external fields.