Physical Continuity and Vertical Alignment of Block Copolymer Domains by Kinetically Controlled Electrospray Deposition

Developing Anisotropy in Self-Assembled Block Copolymers: Methods, Properties, and Applications

Block copolymers (BCPs) self-assembly has continually attracted interest as a means to provide bottom-up control over nanostructures. While various methods have been demonstrated for efficiently ordering BCP nanodomains, most of them do not generically afford control of nanostructural orientation. For many applications of BCPs, such as energy storage, microelectronics, and separation membranes, alignment of nanodomains is a key requirement for enabling their practical use or enhancing materials performance. This review focuses on summarizing research progress on the development of anisotropy in BCP systems, covering a variety of topics from established aligning techniques, resultant material properties, and the associated applications. Specifically, the significance of aligning nanostructures and the anisotropic properties of BCPs is discussed and highlighted by demonstrating a few promising applications. Finally, the challenges and outlook are presented to further implement aligned BCPs into practical nanotechnological applications, where exciting opportunities exist.

Electrospray deposition tool: Creating compositionally gradient libraries of nanomaterials

Electrospray deposition (ESD) enables the growth of solution deposited thin films in a precise and continuous manner by the delivery of submicron droplets of dilute solutions to a heated substrate. By combining ESD with programmable motor control and gradient solution pumping in a first-of-its-kind user tool at the Center for Functional Nanomaterials at Brookhaven National Laboratory, we show the ability to create one or two dimensional compositional gradient nanoscale films via ESD. These capabilities make it possible to construct thin film multicomponent "libraries" on a single substrate to rapidly and systematically characterize composition-dependent properties in a variety of material systems such as thin films involving homopolymer and block copolymer blends. We report the design, construction, and validation of a gradient ESD tool that allows users to carefully control the jet stability, flow composition, spray position, and substrate temperature. Calibrated thin films range in thickness from tens to hundreds of nanometers. We demonstrate gradient thin films using a ternary dye triangle as well as a gradual blending of polystyrene homopolymer with poly(styrene-block-methyl methacrylate) on a single substrate. Paired with the rapid measurement capabilities of synchrotron small angle X-ray scattering, this tool forms an integral part of a new platform for high-throughput, autonomous characterization and design of nanomaterial thin films and soft materials more generally.

Thermal Approaches to Perpendicular Block Copolymer Microdomains in Thin Films: A Review and Appraisal

Block copolymer thin films are highly versatile and accessible materials capable of producing nanofeatures in the size regime of a few to hundreds of nanometers by a simple spin-coating-and-anneal process. Unfortunately, this simple protocol usually leads to parallel microdomains, which limits the applicability of such nanofeatures. A great deal of effort has been put into achieving perpendicular microdomains, but those that incorporate thermal annealing are arguably the most practical and reproducible in the lab and industry. This review discusses the recent ongoing efforts on various thermal approaches to achieving perpendicular microdomains in order to provide the readers with a toolbox to work with.

Perpendicular Block Copolymer Microdomains in High Aspect Ratio Templates

Perpendicular orientation of lamellar microdomains in a high interaction parameter block copolymer was obtained within high aspect ratio gratings functionalized with a preferential sidewall brush. The experiments used polystyrene-block-polydimethylsiloxane (PS-b-PDMS) with molecular weight 43 kg/mol within trenches made using interference lithography. The perpendicular alignment was obtained for both thermal and solvent annealing, using three different solvent vapors, for a range of film thicknesses and trench widths. A platinum (Pt) layer at the base of the trenches avoided the formation of a wetting layer, giving perpendicular orientation at the substrate surface. The results are interpreted using self-consistent field theory simulation and a Ginzburg-Landau analytic model to map the energies of lamellae of different orientations as a function of the grating aspect ratio and the surface energies of the sidewalls and top and bottom surfaces. The model results agree with the experiment and provide a set of guidelines for obtaining perpendicular microdomains within topographic features.