Ordered structure of block polymer/homopolymer mixtures, 4. Vesicle formation and macrophase separation

Formation of a C15 Laves Phase with a Giant Unit Cell in Salt-Doped A/B/AB Ternary Polymer Blends

Salt-doped A/B/AB ternary polymer blends, wherein an AB copolymer acts as a surfactant to stabilize otherwise incompatible A and B homopolymers, display a wide range of nanostructured morphologies with significant tunability. Among these structures, a bicontinuous microemulsion (BμE) has been a notable target. Here, we report the surprising appearance of a robust C15 Laves phase, at compositions near where the BμE has recently been reported, in lithium bis(trifluoromethane) sulfonimide (LiTFSI)-doped low-molar-mass poly(ethylene oxide) (PEO)/polystyrene (PS)/symmetric PS-b-PEO block copolymer blends. The materials were analyzed by a combination of small-angle X-ray scattering (SAXS), ¹H NMR spectroscopy, and impedance spectroscopy. The C15 phase emerges at a high total homopolymer volume fraction ϕ_H = 0.8 with a salt composition r = 0.06 (Li⁺/[EO]) and persists as a coexisting phase across a large area of the isothermal phase diagram with high PS homopolymer compositions. Notably, the structure exhibits a huge unit cell size, a = 121 nm, with an unusually high micelle core volume fraction (f_core = 0.41) and an unusually low fraction of amphiphile (20%). This unit cell dimension is at least 50% larger than any previously reported C15 phase in soft matter, despite the low molar masses used, unlocking the possibility of copolymer-based photonic crystals without compromising processability. The nanostructured phase evolution from lamellar to hexagonal to C15 along the EO60 isopleth (ϕ_{PEO,homo-LiTFSI}/ϕ_H = 0.6) is rationalized as a consequence of asymmetry in the homopolymer solubility limit for each block, which leads to exclusion of PS homopolymer from the PS-b-PEO brush prior to exclusion of the PEO homopolymer, driving increased interfacial curvature and favoring the emergence of the C15 Laves phase.

Blending Homopolymers for Controlling the Morphology Transitions of Block Copolymer Nanorods Confined in Cylindrical Nanopores

The microphase separation of block copolymers in confined geometries has been widely investigated over the last few decades. The controllability and versatility of the confinement-induced morphologies, however, are still difficult to be achieved because of the limited experimental parameters in the process of fabricating the confined nanostructures. In this work, we study the morphology transitions of lamellae-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS) nanorods confined in the nanopores of anodic aluminum oxide (AAO) templates. The nanorods are formed by solvent-assisted template wetting, and the morphologies are compared to those in the bulk state. By blending PS-b-PDMS with homopolystyrene (hPS), the morphologies of the nanorods can be controlled because of the changes of the effective volume fractions. Special morphology transitions from concentric lamellar morphology, to multihelical morphology, and finally to spherical-like morphology are observed by increasing the weight ratios of hPS. hPS with different molecular weights is also applied to investigate the effect of hPS on the morphologies of the PS-b-PDMS/hPS blend nanostructures. The unusual morphologies are further confirmed by a selective removal process, which also generates nanochannels for possible refilling with functional materials.

Block copolymers in tomorrow's plastics

In this era of portability and rapid technological advances, polymers are more than ever under pressure to be cheap and offer tailored property profiles. Often, the key lies in designing blends and alloys carefully structured at the appropriate scale (preferably less than a micrometre) from existing polymers. Block copolymers - two or more different polymer chains linked together - have long been thought to offer the solution. Local segregation of the different polymer blocks yields molecular-scale aggregates of nanometre size. Recent progress in synthetic chemistry has unveiled unprecedented opportunities to prepare tailored block copolymers at reasonable cost. Over twenty years of intense academic research and the advent of powerful statistical theories and computational methods should help predict the equilibrium and even non-equilibrium behaviour of copolymers and their blends with other polymers. The gap between block copolymer self-assembly and affordable nanostructured plastics endowed with still-unexplored combinations of properties is getting narrower.