A new form of controlled growth free radical polymerization

Streamlining the Generation of Advanced Polymer Materials Through the Marriage of Automation and Multiblock Copolymer Synthesis in Emulsion

Synthetic polymers are of paramount importance in modern life - an incredibly wide range of polymeric materials possessing an impressive variety of properties have been developed to date. The recent emergence of artificial intelligence and automation presents a great opportunity to significantly speed up discovery and development of the next generation of advanced polymeric materials. We have focused on the high-throughput automated synthesis of multiblock copolymers that comprise three or more distinct polymer segments of different monomer composition bonded in linear sequence. The present work has exploited automation to prepare high molar mass multiblock copolymers (typically>100,000 g mol-1) using reversible addition-fragmentation chain transfer (RAFT) polymerization in aqueous emulsion. A variety of original multiblock copolymers have been synthesised via a Chemspeed robot, exemplified by a multiblock copolymer comprising thirteen constituent blocks. Moreover, libraries of copolymers of randomized monomer compositions (acrylates, acrylamides, methacrylates, and styrenes), block orders, and block lengths were also generated, thereby demonstrating the robustness of our synthetic approach. One multiblock copolymer contained all four monomer families listed in the pool, which is unprecedented in the literature. The present work demonstrates that automation has the power to render complex and laborious syntheses of such unprecedented materials not just possible, but facile and straightforward, thus representing the way forward to the next generation of complex macromolecular architectures.

The Effect of Macromonomer Surfactant Microstructure on Aqueous Polymer Dispersion and Derived Polymer Film Properties

Water-borne coatings were prepared from poly(methyl methacrylate-co-butyl acrylate) latexes using different methacrylic acid containing macromonomers as stabilizers, and their physical properties were determined. The amphiphilic methacrylic acid macromonomers containing methyl, butyl, or lauryl methacrylate as hydrophobic comonomers were synthesized via catalytic chain transfer polymerization to give stabilizers with varying architecture, composition, and molar mass. A range of latexes of virtually the same composition was prepared by keeping the content of methacrylic acid groups during the emulsion polymerization constant and by only varying the microstructure of the macromonomers. These latexes displayed a range of rheological behaviors: from highly viscous and shear thinning to low viscous and Newtonian. The contact angles of the resulting coatings ranged from very hydrophilic (<10°) to almost hydrophobic (88°), and differences in hardness, roughness, and water vapor sorption and permeability were found.

Multiblock copolymer synthesis via RAFT emulsion polymerization

A multiblock copolymer is a polymer of a specific structure that consists of multiple covalently linked segments, each comprising a different monomer type. The control of the monomer sequence has often been described as the "holy grail" of synthetic polymer chemistry, with the ultimate goal being synthetic access to polymers of a "perfect" structure, where each monomeric building block is placed at a desired position along the polymer chain. Given that polymer properties are intimately linked to the microstructure and monomer distribution along the constituent chains, it goes without saying that there exist seemingly endless opportunities in terms of fine-tuning the properties of such materials by careful consideration of the length of each block, the number and order of blocks, and the inclusion of monomers with specific functional groups. The area of multiblock copolymer synthesis remains relatively unexplored, in particular with regard to structure-property relationships, and there are currently significant opportunities for the design and synthesis of advanced materials. The present review focuses on the synthesis of multiblock copolymers via reversible addition-fragmentation chain transfer (RAFT) polymerization implemented as aqueous emulsion polymerization. RAFT emulsion polymerization offers intriguing opportunities not only for the advanced synthesis of multiblock copolymers, but also provides access to polymeric nanoparticles of specific morphologies. Precise multiblock copolymer synthesis coupled with self-assembly offers material morphology control on length scales ranging from a few nanometers to a micrometer. It is imperative that polymer chemists interact with physicists and material scientists to maximize the impact of these materials of the future.

Evolution of Molar Mass Distributions Using a Method of Partial Moments: Initiation of RAFT Polymerization

We describe a method of partial moments devised for accurate simulation of the time/conversion evolution of polymer composition and molar mass. Expressions were derived that enable rigorous evaluation of the complete molar mass and composition distribution for shorter chain lengths (e.g., degree of polymerization, Xn = N < 200 units) while longer chains (Xn ≥ 200 units) are not neglected, rather they are explicitly considered in terms of partial moments of the molar mass distribution, μxN(P)=∑n=N+1∞nx[Pn] (where P is a polymeric species and n is its’ chain length). The methodology provides the exact molar mass distribution for chains Xn < N, allows accurate calculation of the overall molar mass averages, the molar mass dispersity and standard deviations of the distributions, provides closure to what would otherwise be an infinite series of differential equations, and reduces the stiffness of the system. The method also allows for the inclusion of the chain length dependence of the rate coefficients associated with the various reaction steps (in particular, termination and propagation) and the various side reactions that may complicate initiation or initialization. The method is particularly suited for the detailed analysis of the low molar mass portion of molar mass distributions of polymers formed by radical polymerization with reversible addition-fragmentation chain transfer (RAFT) and is relevant to designing the RAFT-synthesis of sequence-defined polymers. In this paper, we successfully apply the method to compare the behavior of thermally initiated (with an added dialkyldiazene initiator) and photo-initiated (with a RAFT agent as a direct photo-iniferter) RAFT-single-unit monomer insertion (RAFT-SUMI) and oligomerization of N,N-dimethylacrylamide (DMAm).

ω-Unsaturated methacrylate macromonomers as reactive polymeric stabilizers in mini-emulsion polymerization

Polymer latexes of poly(benzyl methacrylate) P(BzMA) were synthesized by mini-emulsion polymerization, using hexadecane as the hydrophobe and ω-unsaturated methacrylate-based macromonomers as a reactive stabilizer. The amphiphilic macromonomers were synthesized by...

Facile Synthesis of Ultrahigh Molecular Weight Poly(Methyl Methacrylate) by Organic Halides in the Presence of Palladium Nanoparticles

A facile and versatile approach for the synthesis of ultrahigh molecular weight poly(methyl methacrylate) (PMMA) at mild conditions was developed. Certain organic halides combined with a catalytical amount of palladium nanoparticles (Pd NPs) were found to be very effective in initiating polymerizations of methyl methacrylate (MMA), methyl acrylate, vinyl acetate and other vinyl monomers. An ultrahigh molecular weight PMMA with a number-average molecular weight of 4.65 × 10⁶ Da and a weight-average molecular weight of 8.08 × 10⁶ Da was synthesized at 70 °C using 2-bromoisobutyric acid ethyl ester (EBiB) as an initiator in the presence of catalytical amount (10.1 ppm) of Pd NPs. A kinetic investigation found that the orders of polymerization with respect to EBiB, Pd NP and MMA were 0.23, 0.50, and 0.58, respectively. Proton nuclear magnetic resonance (¹H NMR) combined with matrix-assisted laser desorption ionization time of flight mass spectroscopy (MALDI-TOF) and gel permeation chromatography (GPC) were used to prove that the macromolecular chain had an end-group of EBiB residue. The electron spin resonance (ESR), transmission electron microscope (TEM), and X-ray photoelectron spectroscopy (XPS) results reveal that the reaction of EBiB with Pd NPs caused a bromo atom (Br) transfer from EBiB to Pd NPs and resulted in the generation of EBiB residue radical to initiate the polymerization of MMA and the formation of Pd^IIBr₂ on the surface of Pd nanoparticles.

Exploitation of the Nanoreactor Concept for Efficient Synthesis of Multiblock Copolymers via MacroRAFT-Mediated Emulsion Polymerization

Multiblock copolymers are a class of polymeric materials with a range of potential applications. We report here a strategy for the synthesis of multiblock copolymers based on methacrylates. Reversible addition-fragmentation chain transfer (RAFT) polymerization is implemented as an emulsion polymerization to generate seed particles as nanoreactors, which can subsequently be employed in sequential RAFT emulsion polymerizations. The segregation effect allowed the synthesis of a high molar mass (>100,000 g·mol^-1) decablock homopolymer at a high polymerization rate to an extent not previously achieved. A heptablock copolymer containing seven different 100 unit blocks was also successfully prepared, demonstrating how the strategy can be employed to precisely control the polymer composition at a level hitherto not accessible in environmentally friendly aqueous emulsion polymerization. Importantly, the methodology is a batch process without any intermediate purification steps, thus, rendering industrial scale up more feasible.

Calcium-Binding Polymer-Coated Poly(lactide- co-glycolide) Microparticles for Sustained Release of Quorum Sensing Inhibitors to Prevent Biofilm Formation on Hydroxyapatite Surfaces

Quorum sensing (QS) inhibitor-based therapy is an attractive strategy to inhibit bacterial biofilm formation without excessive induction of antibiotic resistance. Thus, we designed Ca²⁺-binding poly(lactide- co-glycolide) (PLGA) microparticles that can maintain a sufficient concentration of QS inhibitors around hydroxyapatite (HA) surfaces in order to prevent biofilm formation on HA-based dental or bone tissues or implants and, therefore, subsequent pathogenesis. Poly(butyl methacrylate- co-methacryloyloxyethyl phosphate) (PBMP) contains both Ca²⁺-binding phosphomonoester groups and PLGA-interacting butyl groups. The PBMP-coated PLGA (PLGA/PBMP) microparticles exhibited superior adhesion to HA surfaces without altering the sustained release properties of uncoated PLGA microparticles. PLGA/PBMP microparticle-encapsulating furanone C-30, a representative QS inhibitor, effectively inhibited the growth of Streptococcus mutans and its ability to form biofilms on HA surface for prolonged periods of up to 100 h, which was much longer than either furanone C-30 in its free form or when encapsulated in noncoated PLGA microparticles.

Synthesis of Janus and Patchy Particles Using Nanogels as Stabilizers in Emulsion Polymerization

Polymer nanogels are used as colloidal stabilizers in emulsion polymerization. The nanogels were made by the covalent cross-linking of block copolymer micelles, the macromolecular building blocks of which were synthesized using a combination of catalytic chain transfer emulsion polymerization and reversible addition-fragmentation chain transfer (RAFT) of methacrylate monomers. The use of the nanogels in an emulsion polymerization led to anisotropic Janus and patchy colloids, where a latex particle was decorated by a number of patches on its surface. Control of the particle size and patch density was achieved by tailoring of the reaction conditions, such as varying the amount of nanogels, pH, and salt concentration. Overall, the emulsion polymerization process in the presence of nanogels as stabilizers is shown to be a versatile and easily scalable route toward the fabrication of Janus and patchy polymer colloids.

Ab initio RAFT emulsion polymerization mediated by small cationic RAFT agents to form polymers with low molar mass dispersity

We report on low molar mass cationic RAFT agents that provide predictable molar mass and low molar mass dispersities (Đ_m) in ab initio emulsion polymerization.

Use of poly(methyl methacrylate) with an unsaturated chain end as a macroinitiator precursor in organocatalyzed living radical block polymerization

PMMA–PBA block copolymers were synthesized through a one-pot AFCT and organocatalyzed LRP from a PMMA containing an unsaturated chain end.

Toward Sulfur-Free RAFT Polymerization Induced Self-Assembly

Polymerization induced self-assembly (PISA) using methacrylate-based macromonomers as RAFT agents is an unexplored, attractive route to make self-assembled colloidal objects. The use of this class of RAFT-agents in heterogeneous polymerizations is however not trivial, because of their inherent low reactivity. In this work we demonstrate that two obstacles need to be overcome, one being control of chain-growth (propagation), the other monomer partitioning. Batch dispersion polymerizations of hydroxypropyl methacrylate in the presence of poly(glycerol methacrylate) macromonomers in water showed limited control of chain-growth. Semicontinuous experiments whereby monomer was fed improved results only to some extent. Control of propagation is essential for PISA to allow for dynamic rearrangement of colloidal structures. We tackled the problem of monomer partitioning (caused by uncontrolled particle nucleation) by starting the polymerization with an amphiphilic thermoresponsive diblock copolymer, already "phase-separated" from solution. TEM analysis showed that PISA was successful and that different particle morphologies were obtained throughout the polymerization.

RAFT polymerization to form stimuli-responsive polymers

Stimuli-responsive polymers respond to a variety of external stimuli, which include optical, electrical, thermal, mechanical, redox, pH, chemical, environmental and biological signals. This paper is concerned with the process of forming such polymers by RAFT polymerization.

In situ stabilizer formation from methacrylic acid macromonomers in emulsion polymerization

Methacrylic acid oligomers containing a propenyl ω-endgroup were synthesized by CCTP and used as precursors to efficient stabilizers in surfactant-free emulsion polymerization.

A new paradigm in polymerization induced self-assembly (PISA): Exploitation of “non-living” addition–fragmentation chain transfer (AFCT) polymerization

Polymerization-induced self-assembly (PISA) is conducted based on “non-living” radical dispersion polymerization in the form of addition–fragmentation chain transfer (AFCT) polymerization.

Methacrylic block copolymers by sulfur free RAFT (SF RAFT) free radical emulsion polymerisation

We demonstrate the use of sulfur free reversible addition–fragmentation chain transfer polymerisation (RAFT) as a versatile tool for the controlled synthesis of methacrylic block and comb-like copolymers.

Anticancer Drug Disulfiram for In Situ RAFT Polymerization: Controlled Polymerization, Multifacet Self-Assembly, and Efficient Drug Delivery

Here we report the synthesis of a well-defined amphiphilic conjugate, tetraethylthiuram disulfide (disulfiram, DS)-poly(ethylene glycol) methyl ether acrylate (DS-PEGMEA), and its multifacet self-assembly in aqueous solutions and application in DS drug delivery to melanoma cells. The DS-PEGMEA was synthesized via the reversible addition-fragmentation chain transfer (RAFT) polymerization utilizing DS, a 90 year old anticancer drug, as a precursor to generate RAFT agent in situ. Results demonstrate that the in situ formed RAFT can effectively control the polymerization of PEGMEA. Depending on the concentration in aqueous solution, the amphiphilic DS-PEGMEA conjugate can self-assemble to form layered, toroidal, hairy, or spherical nanostructures, respectively. Moreover, DS drug can be further encapsulated by DS-PEGMEA to formulate core-shell structured DS/DS-PEGMEA nanoparticles mediating the apoptosis of melanoma cells (A375) while inducing minimal cytotoxicity to normal (hADSC and NIH fibroblast) cells. Both DS and PEGMEA are approved by the American Food and Drug Administration (FDA); therefore, the DS-PEGMEA has great potential for application in clinical drug delivery to melanoma.

Dithiocarbamate RAFT agents with broad applicability – the 3,5-dimethyl-1H-pyrazole-1-carbodithioates

The RAFT agents offerĐ< 1.1 for MAMs, methyl acrylate (MA),N,N-dimethylacrylamide (DMA) and styrene, andĐ< 1.3 for LAMs, vinyl acetate (VAc); versatility and end-group fidelity was proved with synthesis both polyDMA-block-polyMA and polyDMA-block-polyVAc.

RAFT Polymerization with Triphenylstannylcarbodithioates (Sn-RAFT)

A new range of tin-based reversible addition-fragmentation chain-transfer (RAFT) agents is described and evaluated for the polymerization of acrylamides, methyl acrylate and styrene. These organometallic compounds are highly reactive reversible transfer agents which allow an efficient control of the polymerization of substituted acrylamide monomers, whereas RAFT control for methyl acrylate and styrene polymerization is contaminated by side reactions at prolonged reaction times. ¹¹⁹Sn NMR is shown to be an informative instrument for the monitoring of Sn-RAFT-mediated polymerizations.

Improved control through a semi-batch process in RAFT-mediated polymerization utilizing relatively poor leaving groups

The negative effect that a RAFT agent with a poor leaving group has on the evolution of molecular dispersity in a RAFT-mediated polymerization was shown to be mitigated by performing the polymerization in semi-batch mode.

Fundamentals of RAFT Polymerization

This chapter sets out to describe the fundamental aspects of radical polymerization with reversible addition-fragmentation chain transfer (RAFT polymerization). Following a description of the mechanism we describe aspects of the kinetics of RAFT polymerization, how to select a RAFT agent to achieve optimal control over polymer molecular weight, composition and architecture, and how to avoid side reactions which might lead to retardation or inhibition.

Living Radical Polymerization by the RAFT Process – A Third Update

This paper provides a third update to the review of reversible deactivation radical polymerization (RDRP) achieved with thiocarbonylthio compounds (ZC(=S)SR) by a mechanism of reversible addition-fragmentation chain transfer (RAFT) that was published in June 2005 (Aust. J. Chem. 2005, 58, 379). The first update was published in November 2006 (Aust. J. Chem. 2006, 59, 669) and the second in December 2009 (Aust. J. Chem. 2009, 62, 1402). This review cites over 700 publications that appeared during the period mid 2009 to early 2012 covering various aspects of RAFT polymerization which include reagent synthesis and properties, kinetics and mechanism of polymerization, novel polymer syntheses, and a diverse range of applications. This period has witnessed further significant developments, particularly in the areas of novel RAFT agents, techniques for end-group transformation, the production of micro/nanoparticles and modified surfaces, and biopolymer conjugates both for therapeutic and diagnostic applications.

On the Origins of Nitroxide Mediated Polymerization (NMP) and Reversible Addition–Fragmentation Chain Transfer (RAFT)

The early experiments on radical polymerization, which were to lead to a study of nitroxide trapping of the initiation step and the interest in defect groups, particularly the macromonomers formed by termination by disproportionation, are discussed. Results from the nitroxide trapping clearly show that the initiation step ranges from simple clean addition to the head of the monomer, to complex addition/abstraction reactions. Careful selection of the monomer/initiation system is emphasized with particular reference to two common monomers, styrene and methyl methacrylate, and two initiating radicals, t-butoxy and benzoyloxy. The discovery of nitroxide mediated polymerization (NMP) from observations made during the nitroxide trapping work is reported and the ability to have a living radical system demonstrated with numerous examples. Similarly, the study of the copolymerization of macromonomers, formed by disproportionation of the propagating chains, is discussed with the discovery of β-scission and an early form of addition–fragmentation reported. The evolution of reversible addition–fragmentation chain transfer (RAFT) to a highly versatile and commercially attractive radical system is reported and the detailed chemistry behind the discovery of this living radical system discussed. Both NMP and RAFT enable the synthesis of structures not previously possible by radical polymerization and in some cases not possible by any other process.

Controllable synthesis of new polymerizable macrosurfactants via CCTP and RAFT techniques and investigation of their performance in emulsion polymerization

We reported herein the synthesis of poly(methacrylic acid)-b-poly(butyl acrylate) (PMAA-b-PBA) block copolymers (surfmers) and their performance as novel polymerizable macrosurfactants in emulsion polymerization. The surfmers bearing terminal unsaturated carbon-carbon double bonds were first successfully designed and sythesized via catalytic chain transfer polymerization (CCTP) and radical addition-fragmentation polymerization (RAFT) techniques. The structures of surfmers were characterized by Raman spectra, nuclear magnetic resonance ((1)H NMR), and gel permeation chromatography (GPC). The critical micelle concentration of surfmers was determined. Subsequently, the surfmers were used as emulsifier to prepare polyacrylate latexes (PA-surf). The influence of the surfmer concentration as well as PMAA and PBA chain segment ratios of surfmer on their performance in emulsion polymerization was discussed thoroughly. The particle size, amount of coagulum, and stability against electrolyte solutions of the latexes were evaluated. Also, the relations between monomer conversion in emulsion polymerization, polymerization rate, emulsion particle size, surface tension, and reaction time were investigated, which showed some interesting information for the probable mechanism underlying this emulsion polymerization system. Atomic force microscopy (AFM) and attenuated total reflection Fourier transform infrared spectra (ATR FT-IR) were performed to investigate the surface morphology and component distribution of the latex films. The results show high efficiency of these surfmers in emulsion polymerization, suggesting that the resultant PMAA-b-PBA block copolymers act not only as the emulsifier but also as the stabilizer of monomer droplets as well as the so-called comonomer.