Synthesis and Characterization of Hollow-Sphered Poly(N-methyaniline) for Enhanced Electrical Conductivity Based on the Anionic Surfactant Templates and Doping

Poly(N-methylaniline) (PNMA) is a polyaniline derivative with a methyl substituent on the nitrogen atom. PNMA is of interest owing to its higher solubility in organic solvents when compared to the unsubstituted polyaniline. However, the electrical conductivity of polyaniline derivatives suffers from chemical substitution. PNMA was synthesized via emulsion polymerization using three different anionic surfactants, namely sodium dodecylsulfate (SDS), sodium dodecylbenzenesulfonate (SDBS), and dioctyl sodium sulfosuccinate (AOT). The effects of surfactant structures and concentrations on electrical conductivity, doping level, crystallinity, morphology, and thermal stability were investigated. The re-doping step using perchloric acid (HClO₄) as a dopant was sequentially proceeded to enhance electrical conductivity. PNMA synthesized in SDBS at five times its critical micelle concentration (CMC) demonstrated the highest electrical conductivity, doping level, and thermal stability among all surfactants at identical concentrations. Scanning electron microscopy (SEM) images revealed that the PNMA particle shapes and sizes critically depended on the surfactant types and concentrations, and the doping mole ratios in the re-doping step. The highest electrical conductivity of 109.84 ± 20.44 S cm⁻¹ and a doping level of 52.45% were attained at the doping mole ratio of 50:1.