Self-Assembly of Cylinder-Forming ABA Triblock Copolymers under Cylindrical Confinement

Isoporous Membranes by the Symmetric Triblock Copolymer: A Strategy to Improve the Mechanical Strength without Sharply Changing the Pore Size and Permselectivity

Isoporous membranes produced from diblock copolymers commonly display a poor mechanical property that shows many negative impacts on their separation application. It is theoretically predicted that dense films produced from symmetric triblock copolymers show much stronger mechanical properties than those of homologous diblock copolymers. However, to the best of our knowledge, symmetric triblock copolymers have rarely been fabricated into isoporous membranes before, and a full understanding of separation as well as mechanical properties of membranes prepared from triblock copolymers and homologous diblock copolymers has not been conducted, either. In this work, a cleavable symmetric triblock copolymer with polystyrene as the side block and poly(4-vinylpyridine) (P4VP) as the middle block was synthesized and designed by the RAFT polymerization using the symmetric chain transfer agent, which located at the center of polymer chains and could be removed to produce homologous diblock copolymers with half-length while having the same composition as that found in triblock copolymers. The self-assembly of these two copolymers in thin films and casting solutions was first investigated, observing that they displayed similar self-organized structures under these two conditions. When fabricated into isoporous membranes, they showed similar pore sizes (5-7% difference) and comparable rejection performance (∼10% difference). However, isoporous membranes produced from triblock copolymers showed significantly improved mechanical strength and higher toughness (2-10 times larger) as evidenced by the compacting resistance, strain-stress determination, and nanoindentation testing, suggesting the unique and novel structure-performance relationship in the isoporous membranes produced from symmetric triblock copolymers. The above finding will guide the way to fabricate mechanically robust isoporous membranes without notably changing the separation performance from rarely used symmetric triblock copolymers, which can be synthesized by the controlled polymerization as facilely as that found for diblock copolymers.

Polymorphic Crystallization Behavior of a Poly(butylene adipate) Midblock within a Poly(L-lactide-butylene adipate-L-lactide) Triblock Copolymer

New biodegradable aliphatic PLLA-PBA-PLLA copolymers with soft poly(butylene adipate) (PBA) and hard poly(l-lactide) (PLLA) building blocks were synthesized via ring-opening polymerization (ROP). Proton nuclear magnetic resonance (¹HNMR) was utilized to confirm the volume fraction of PBA (f_PBA) within PLLA-PBA-PLLA. It was found that a PBA midblock (PBA-mid) within PLLA-PBA-PLLA-s (PLLA-PBA-PLLA triblock copolymer with a short PLLA block length) might display lamellar domain structure. However, PBA-mid within PLLA-PBA-PLLA-l (PLLA-PBA-PLLA triblock copolymer with a long PLLA block length) might locate itself as a nanoscale cylindrical domain surrounded by a PLLA continuous phase. Polymorphic crystals of PBA-mid within the PLLA-PBA-PLLA copolymers were formed after melt crystallization at the given temperatures, which were studied by differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) analysis. According to the WAXD and DSC analyses, it was interesting to find that the α-type crystal of PBA-mid was favorable to develop in the lower temperature region regardless of the state (crystallization or amorphous) of the PLLA component. Additionally, when the PLLA component was held in its amorphous state, it was easier for PBA-mid within the PLLA-PBA-PLLA copolymers to transform from the metastable β-form crystal to the stable α-form crystal. Furthermore, polarized optical microscopy (POM) photos provided direct evidence of the polymorphic crystals of PBA-mid within PLLA-PBA-PLLAs.

Diblock copolymer templated self-assembly of grafted nanoparticles under circular pore confinement

Geometrical confinement plays an important role in generating novel molecular organization arising out of structural frustration and confinement-induced entropy loss. In the present study, we perform self-consistent mean-field theoretical calculations to examine a mixture of a diblock copolymer and polymer grafted nanoparticles confined in a cylindrical nanopore. The two-dimensional analysis is aimed at constructing the equilibrium nanostructures decorated with particles in an ordered manner. The rich variety of ordered mesophases of the diblock copolymer under confinement provide a template to achieve the self-assembly of nanoparticles in a selective domain. The localization behavior of nanoparticles under confinement is found to be qualitatively different from that in a bulk system. In particular, for the concentric lamellar phase the particles tend to localize predominantly in the region of greater curvature within the curved lamella. The incorporation of grafted nanoparticles also results in a transition in ordered phases. Various equilibrium morphologies are observed depending upon the degree of confinement, particle loading, density of grafted segments and selectivity of the particle core to the polymeric species. The ordering of particles and the ensuing equilibrium nanostructures are analyzed. The comprehensive understanding of the self-assembly behavior of particles enables one to design novel nanomaterials with desirable material properties.

Rich Variety of Three-Dimensional Nanostructures Enabled by Geometrically Constraining Star-like Block Copolymers

The influence of star-like architecture on phase behavior of star-like block copolymer under cylindrical confinement differs largely from the bulk (i.e., nonconfinement). A set of intriguing self-assembled morphologies and the corresponding phase diagrams of star-like (AB)f diblock copolymers with different numbers of arms f (i.e., f = 3, 9, 15, and 21) in four scenarios (ϕA = 0.3 and V0 > 0; ϕA = 0.3 and V0 < 0; ϕA = 0.7 and V0 > 0; and ϕA = 0.7 and V0 < 0 (where ϕA is the volume fraction of A block) and V0 < 0 and V0 > 0 represent that the pore wall of cylindrical confinement prefers the inner A block (i.e., A-preferential) and B block (i.e., B-preferential), respectively) were for the first time scrutinized by employing the pseudospectral method of self-consistent mean-field theory. Surprisingly, a new nanoscopic phase, that is, perforated-lamellae-on-cylinder (denoted PC), was observed in star-like (AB)3 diblock copolymer at ϕA = 0.3 and V0 > 0. With a further increase in f, a single lamellae (denoted L1) was found to possess a larger phase region. Under the confinement of A-preferential wall (i.e., V0 < 0) at ϕA = 0.3, PC phase became metastable and its free energy increased as f increased. Quite intriguingly, when ϕA = 0.7 and V0 > 0, where an inverted cylinder was formed in bulk, the PC phase became stable, and its free energy decreased as f increased, suggesting the propensity to form PC phase under this condition. Moreover, in stark contrast to the phase transition of C1 → L1 → PC (C1, a single cylindrical microdmain) at ϕA = 0.3 and V0 > 0, when subjected to the A-preferential wall (ϕA = 0.7), a different phase transition sequence (i.e., C1 → PC → L1) was identified due to the formation of a double-layer structure. On the basis of our calculations, the influence of star-like architecture on (AB)f diblock copolymer under the imposed cylindrical confinement, particularly the shift of the phase boundaries as a function of f, was thoroughly understood. These self-assembled nanostructures may hold the promise for applications as lithographic templates for nanowires, photonic crystals, and nanotechnology.

Frustrated phases under three-dimensional confinement simulated by a set of coupled Cahn-Hilliard equations

We numerically study a set of coupled Cahn-Hilliard equations as a means to find morphologies of diblock copolymers in three-dimensional spherical confinement. This approach allows us to find a variety of energy minimizers including rings, tennis balls, Janus balls and multipods among several others. Phase diagrams of confined morphologies are presented. We modify the size of the interface between microphases to control the number of holes in multipod morphologies. Comparison to experimental observation by transmission electron microtomography of multipods in polystyrene-polyisoprene diblock copolymers is also presented.

Patchy nanoparticles self-assembled from linear triblock copolymers under spherical confinement: a simulated annealing study

The self-assembly of linear ABC triblock copolymers confined in spherical nanopores is studied using a simulated annealing technique. Morphological phase diagrams as a function of the pore diameter, the selectivity of the pore-wall to the terminal blocks, and the copolymer composition are constructed. A variety of patchy nanoparticles and multiple morphological transitions are identified. Janus nanoparticles, which can be regarded as particles with one patch, are observed inside small nanopores. With increasing the pore diameter, the number of patches on a nanoparticle surface increases from one to two, four, five, six, and seven. The size of each patch increases periodically. The number of patches also increases with increasing the wall selectivity. The distribution of the patches on the surface of a given particle is highly symmetric. The interior structures of the patchy nanoparticles and the morphological transition are investigated by calculating the bridging fraction, the mean square end-to-end distance and the average contact number between different components. A series of entropy-driven morphological transitions is predicted. Furthermore, it is found that the overall patchy morphology is largely controlled by the volume fraction of the middle B-block, while the internal structure is largely controlled by the volume fraction ratio of the two terminal blocks. Our study demonstrates that the size of nanopores, the pore-wall selectivity, and the copolymer composition could be utilized as effective means to tune the structure and properties of the anisotropic nanoparticles.

Sub-10 nm feature size PS-b-PDMS block copolymer structures fabricated by a microwave-assisted solvothermal process

Block copolymer (BCP) microphase separation at surfaces might enable the generation of substrate features in a scalable, manufacturable, bottom-up fashion provided that pattern structure, orientation, alignment can be strictly controlled. A further requirement is that self-assembly takes place within periods of the order of minutes so that continuous manufacturingprocesses do not require lengthy pretreatments and sample storageleading to contamination and large facility costs. We report here microwave-assisted solvothermal (in toluene environments) self-assembly and directed self-assembly of a very low molecular weight cylinder-forming polystyrene-block-polydimethylsiloxane (PS-b-PDMS) BCP on planar and patterned silicon nitride (Si3N4) substrates. Good pattern ordering was achieved in the order of minutes. Factors affecting BCP self-assembly, notably anneal time and temperature were studied and seen to have significant effects. Graphoepitaxy to direct self-assembly in the BCP yielded promising results producing BCP patterns with long-range translational alignment commensurate with the pitch period of the topographic patterns. This rapid BCP ordering method is consistent with the standard thermal/solvent anneal processes.

Block copolymer nanocontainers

Using cell dynamics computer simulation, we perform a systematic study of thin block copolymer films around a nanoparticle. Lamellar-, cylinder-, and sphere-forming block copolymers are investigated with respect to different film thicknesses, particle radii, and boundary conditions at the film interfaces. The obtained structures include standing lamellae and cylinders, "onions", cylinder "knitting balls", "golf ball", layered spherical, "virus"-like and mixed morphologies with T-junctions and U-type defects. The kinetics of the structure formation and difference with planar thin films are discussed. Our simulations suggest that novel porous nanocontainers can be formed by the coating of a sacrificial nanobead by a block copolymer layer with a well-controlled nanostructure. In addition, first scanning force microscopy experiments on a model system reveal surface structures similar to those predicted by our simulations.