The Kinetics of n -Butyl Acrylate Radical Polymerization Revealed in a Single Experiment by Real Time On-line Mass Spectrometry Monitoring

High Throughput Multidimensional Kinetic Screening in Continuous Flow Reactors

An automated high throughput multidimensional reaction screening platform based on an inline Fourier-transform infrared spectroscopy is presented. By combining flow chemistry, machine automation and inline analysis, the platform is able to screen reactions in multidimensions (residence time, monomer concentration, degree of polymerization, reaction temperature and monomer conversion) rapidly and efficiently way. Kinetic data libraries associated with high data precision (absolute error <4 %), high reproducibility and high data density are built with ease from the platform. To test the method, we screened the reversible addition-fragmentation chain transfer polymerization of methyl acrylate in unmatched detail, and the ring opening metathesis polymerization of methyl-5-norbornene-2-carboxylate. The method we introduce is a key step in providing "big data" for data driven research in the future, and already at present allows for precise prediction of reaction outcomes within the high-dimensional chemical parameter space that is screened.

Advances in continuous polymer analysis in flow with application towards biopolymers

Biopolymers, polymers derived from renewable biomass sources, have gained increasing attention in recent years due to their potential to replace traditional petroleum-based polymers in a range of applications. Among the many advantages of biopolymers can be included their biocompatibility, excellent mechanical properties, and availability from renewable feedstock. However, the development of biopolymers has been limited by a lack of understanding of their properties and processing behaviours. Continuous analysis techniques have the potential to hasten progress in this area by providing real-time insights into the properties and processing of biopolymers. Significant research in polymer chemistry has focused on petroleum-derived polymers and has thus provided a wealth of synthetic and analytical methodologies which may be applied to the biopolymer field. Of particular note is the application of flow technology in polymer science and its implications for accelerating progress towards more sustainable and environmentally friendly alternatives to traditional petroleum-based polymers. In this mini review we have outlined several of the most prominent use cases for biopolymers along with the current state-of-the art in continuous analysis of polymers in flow, including defining and differentiating atline, inline, online and offline analysis. We have found several examples for continuous flow analysis which have direct application to the biopolymer field, and we demonstrate an atline continuous polymer analysis method using size exclusion chromatography.

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Live Monitoring of Anionic Living Polymerizations by Electrospray-Ionization Mass Spectrometry

Anionic polymerizations are of exceptional practical importance, but difficult to analyze due to the high reactivity of the growing polymer chains. Here, we demonstrate that electrospray-ionization mass spectrometry (ESI-MS) permits direct observation of the active carbanionic intermediates formed in the anionic ring-opening polymerization of 1-cyanocyclopropanecarboxylate in tetrahydrofuran. This includes the identification of a side product, as well as real-time analysis of the polymerization reaction. From the mass spectra obtained, we can derive not only the mean molar mass and the polydispersity, but also the rate constants for the initiation and the individual propagation steps. The initiation proceeds significantly faster than the propagation steps. Accordingly, the examined reaction corresponds to a living polymerization, as we also confirmed by additional control experiments. Besides giving detailed insight into the reaction system probed here, we also expect the presented methodology to make possible the in-situ analysis of further anionic polymerizations.

Review of quantitative and qualitative methods for monitoring photopolymerization reactions

Authomatic in-situ monitoring and characterization of photopolymerization.

In-Situ Analysis of Anionic Coordination Polymerizations by Electrospray-Ionization Mass Spectrometry

Anionic coordination polymerizations proceed via highly reactive intermediates, whose in situ analysis has remained difficult. Here, we show that electrospray-ionization mass spectrometry is a promising method to obtain detailed information on the polymerization process. Focusing on polymerization reactions of 1,3-dienes initiated by CoCl₂ /RLi (R=Me, nBu, tBu, Ph), we directly observe the growing polymer chains and characterize the active anionic cobalt centers by gas-phase fragmentation experiments. On the basis of these results, we suggest a plausible mechanism for the polymerization reaction. Moreover, the ESI mass spectra permit the determination of molecular weight distributions, which are in good agreement with those derived from NMR-spectroscopic as well as MALDI mass-spectrometric measurements, and afford a wealth of kinetic data.

Autonomous polymer synthesis delivered by multi-objective closed-loop optimisation

Application of artificial intelligence and machine learning for polymer discovery offers an opportunity to meet the drastic need for the next generation high performing and sustainable polymer materials. Here, these...

Microdroplet Impact-Induced Spray Ionization Mass Spectrometry (MISI MS) for Online Reaction Monitoring and Bacteria Discrimination

Microdroplet impact-induced spray ionization (MISI) is demonstrated involving the impact of microdroplets produced from a paper and their impact on another, leading to the ionization of analytes deposited on the latter. This cascaded process is more advantageous in comparison to standard spray ionization as it performs reactions and ionization simultaneously in the absence of high voltage directly applied on the sample. In MISI, we apply direct current (DC) potential only to the terminal paper, used as the primary ion source. Charge transfer due to microdroplet/ion deposition on the flowing analyte solution on the second surface generates secondary charged microdroplets from it carrying the analytes, which ionize and get detected by a mass spectrometer. In this way, up to three cascaded spray sources could be assembled in series. We show the detection of small molecules and proteins in such ionization events. MISI provides a method to understand chemical reactions by droplet impact. The C-C bond formation reactions catalyzed by palladium and alkali metal ion encapsulation using crown ether were studied as our model reactions. To demonstrate the application of our ion source in a bioanalytical context, we studied the noninvasive in situ discrimination of bacteria samples under ambient conditions.

Jacket temperature regulation allowing well-defined non-adiabatic lab-scale solution free radical polymerization of acrylates

Conventional batch solution free radical polymerization of n-butyl acrylate with thermal initiators such as AIBN is known to be strongly exothermic and influenced by highly activated side reactions such as backbiting and β-scission.

Impact of side reactions on molar mass distribution, unsaturation level and branching density in solution free radical polymerization of n-butyl acrylate under well-defined lab-scale reactor conditions

The paper describes the influence of side reactions in isothermal solution free-radical polymerization of n-butyl acrylate accounting for chain-length dependent diffusional limitations on termination.

Automated Polymer Synthesis Platform for Integrated Conversion Targeting Based on Inline Benchtop NMR

An automated polymer synthesis platform based on an inline low-field nuclear magnetic resonance spectrometer is developed. Flow chemistry and automated inline analyses are an excellent combination for automated kinetic screening and for self-optimizing reactions with programmable conversion targeting. By monitoring monomer conversion over a continuous range of reactor residence times, the platform is able to construct kinetic profiles of polymerizations in an accurate and efficient way. The machine-assisted self-optimization routine allows the reaction to be stopped at any given preselected conversion, giving rise to unprecedented reproducibility in polymer synthesis.

Seeing the Light: Advancing Materials Chemistry through Photopolymerization

The application of photochemistry to polymer and material science has led to the development of complex yet efficient systems for polymerization, polymer post-functionalization, and advanced materials production. Using light to activate chemical reaction pathways in these systems not only leads to exquisite control over reaction dynamics, but also allows complex synthetic protocols to be easily achieved. Compared to polymerization systems mediated by thermal, chemical, or electrochemical means, photoinduced polymerization systems can potentially offer more versatile methods for macromolecular synthesis. We highlight the utility of light as an energy source for mediating photopolymerization, and present some promising examples of systems which are advancing materials production through their exploitation of photochemistry.

Quasi-monodisperse polymer libraries via flash column chromatography: correlating dispersity with glass transition

Quasi-monodisperse (Đ = 1.005–1.040) poly(methyl) acrylate (PMA) polymer libraries are obtained via flash column chromatography separation of disperse (Đ = 1.130) PMA. The influence of dispersity on the glass transition is investigated.

An efficient process for the Cu(0)-mediated synthesis and subsequent chain extension of poly(methyl acrylate) macroinitiator

A process combining a continuous tubular and a semi-batch reactor is established as an efficient method for the synthesis of block copolymers.

Identification of β scission products from free radical polymerizations of butyl acrylate at high temperature

Unsaturated low molar mass species were identified via ESI-MS after fractionation of poly(butyl acrylate) from high temperature radical polymerization.

Mapping Dithiobenzoate-Mediated RAFT Polymerization Products via Online Microreactor/Mass Spectrometry Monitoring

2-cyano-2-propyl dithiobenzoates (CPDB)-mediated reversible addition-fragmentation chain transfer (RAFT) polymerization was monitored by online flow microreactor/mass spectrometry. This enabled the reactions to be followed in a time-resolved manner, closely resolving product patterns in the reaction mixtures at any point in time. RAFT polymerization was investigated for low RAFT to monomer ratios, enabling the monitoring of the early stages of a typical RAFT polymerization. The expected transition from pre- to the RAFT main equilibrium is observed. However, very high abundancies for cross-termination products were also identified, both in the pre- and main equilibrium stage. This is a somewhat surprising result as such products have always been expected, but to date have not been observed in the majority of studies. Product isolation and NMR analysis revealed that cross-termination occurs in the para position of the benzoate ring and becomes fully irreversible via re-aromatization of the ring in a H-shift reaction. The present data suggest a pronounced chain-length dependence of the cross-termination reaction, which would explain why the products are seen here, but not in other studies.

RAFT multiblock reactor telescoping: from monomers to tetrablock copolymers in a continuous multistage reactor cascade

Well-defined multiblock copolymers were synthesized via reversible addition-fragmentation chain transfer radical polymerization in a fully continuous multireactor cascade.