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Zhu Z, Chen T, Huang F, Wang S, Zhu P, Xu RX, Si T. Free-Boundary Microfluidic Platform for Advanced Materials Manufacturing and Applications. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2304840. [PMID: 37722080 DOI: 10.1002/adma.202304840] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/22/2023] [Revised: 09/14/2023] [Indexed: 09/20/2023]
Abstract
Microfluidics, with its remarkable capacity to manipulate fluids and droplets at the microscale, has emerged as a powerful platform in numerous fields. In contrast to conventional closed microchannel microfluidic systems, free-boundary microfluidic manufacturing (FBMM) processes continuous precursor fluids into jets or droplets in a relatively spacious environment. FBMM is highly regarded for its superior flexibility, stability, economy, usability, and versatility in the manufacturing of advanced materials and architectures. In this review, a comprehensive overview of recent advancements in FBMM is provided, encompassing technical principles, advanced material manufacturing, and their applications. FBMM is categorized based on the foundational mechanisms, primarily comprising hydrodynamics, interface effects, acoustics, and electrohydrodynamic. The processes and mechanisms of fluid manipulation are thoroughly discussed. Additionally, the manufacturing of advanced materials in various dimensions ranging from zero-dimensional to three-dimensional, as well as their diverse applications in material science, biomedical engineering, and engineering are presented. Finally, current progress is summarized and future challenges are prospected. Overall, this review highlights the significant potential of FBMM as a powerful tool for advanced materials manufacturing and its wide-ranging applications.
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Affiliation(s)
- Zhiqiang Zhu
- Department of Precision Machinery and Precision Instrumentation, Key Laboratory of Precision Scientific Instrumentation of Anhui Higher Education Institutes, University of Science and Technology of China, Hefei, Anhui, 230026, China
- Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, 999077, China
| | - Tianao Chen
- School of Biomedical Engineering, Division of Life Sciences and Medicine, Suzhou Institute for Advanced Research, University of Science and Technology of China, Suzhou, Jiangsu, 215123, China
| | - Fangsheng Huang
- Department of Modern Mechanics, University of Science and Technology of China, Hefei, Anhui, 230026, China
| | - Shiyu Wang
- Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, 999077, China
| | - Pingan Zhu
- Department of Mechanical Engineering, City University of Hong Kong, Hong Kong, 999077, China
| | - Ronald X Xu
- Department of Precision Machinery and Precision Instrumentation, Key Laboratory of Precision Scientific Instrumentation of Anhui Higher Education Institutes, University of Science and Technology of China, Hefei, Anhui, 230026, China
- School of Biomedical Engineering, Division of Life Sciences and Medicine, Suzhou Institute for Advanced Research, University of Science and Technology of China, Suzhou, Jiangsu, 215123, China
| | - Ting Si
- Department of Modern Mechanics, University of Science and Technology of China, Hefei, Anhui, 230026, China
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Suppression and Utilization of Satellite Droplets for Inkjet Printing: A Review. Processes (Basel) 2022. [DOI: 10.3390/pr10050932] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022] Open
Abstract
Inkjet printing, initially invented for text and pattern printing, has been extensively used to fabricate electronic, mechanical, and even biological devices. Numerous reviews focused on the mechanisms, development, and application of inkjet printing have been published in recent years. However, a small review has focused on the satellite droplets during inkjet printing. Satellite droplets have long been recognized as an undesirable byproduct in the inkjet community since they potentially blur the printing patterns, polluting the printer and the air. Numerous efforts have been made to avoid or suppress the generation of satellite droplets since the inkjet’s birth. However, recent studies demonstrated the delicately utilizing of the satellite for realizing extremely high printing resolution otherwise impossible for the traditional inkjet printing. In this review, we focus on the formation mechanisms of satellites, efforts made to suppress satellites, and techniques developed to utilize satellites, distinguishing them from the existing inkjet printing reviews.
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