Nitrogen-Containing Hydrochar: The Influence of Nitrogen-Containing Compounds on the Hydrochar Formation

Hydrothermal carbonization of milk/dairy processing sludge: Fate of plant nutrients

Dairy processing sludge (DPS) is a byproduct generated in wastewater treatment plants located in dairy (milk) processing companies (waste activated sludge). DPS presents challenges in terms of its management (as biosolids) due to its high moisture content, prolonged storage required, uncontrolled nutrient loss and accumulation of certain substances in soil in the proximity of dairy companies. This study investigates the potential of hydrothermal carbonization (HTC) for recovery of nutrients in the form of solid hydrochar (biochar) produced from DPS originating from four different dairy processing companies. The HTC tests were carried out at 160 °C, 180 °C, 200 °C and 220 °C, and a residence time of 1h. The elemental properties of hydrochars (biochars), the content of primary and secondary nutrients, as well as contaminants were examined. The transformation of phosphorus in DPS during HTC was investigated. The fraction of plant available phosphorus was determined. The properties of hydrochar (biochar) were compared against the European Union Fertilizing Products Regulation. The findings of this study demonstrate that the content of nutrient in hydrochars (biochars) meet the requirements for organo-mineral fertilizer with nitrogen and phosphorus as the declared nutrients (13.9-26.7%). Further research on plant growth and field tests are needed to fully assess the agronomic potential of HTC hydrochar (biochar).

Reduction and valorization of dairy manure by organic chelating acid-assisted hydrothermal process: Dewatering performance, energy recovery, and effluent toxicity

Livestock manure with high moisture content is a challenge for management and further disposal. In this study, the organic chelating acid(EDTA)-assisted hydrothermal (EAHT) process was used to achieve dewatering, dry mass minimization, and volume reduction of dairy manure (DM). The hydrophobic modification of DM resulted in a 55% reduction in dry mass, and the specific resistance to filtration (SRF) showed a shift in dewatering performance from unfilterable to highly filterable. An investigation of the reaction mechanisms suggests that proteins and polysaccharides were released from the damaged extracellular polymeric substances (EPS) of the DM into effluent. The surface functional groups of the hydrochar were changed from hydrophilic to hydrophobic, which promotes the transformation of bound water to free water in the DM with enhanced dewatering performance. The obtained hydrochar at 17.5 mg/g EDTA dosage exhibited the highest calorific value (HHV_daf = 29.25 MJ/kg). The HHV_dry of samples have little difference and approach that of anthracite coal (19.2-21.1 MJ/kg)After EAHT, the combustion safety of the hydrochar was improved, which is highly significant for its use as biofuel. The by-product effluent showed lower biological toxicity after EAHT than after HT. The findings of this study demonstrated that EAHT can be efficient in achieving DM reduction and energy recovery, which provides widespread agricultural and environmental application prospects.

Endogenous calcium enriched hydrochar catalyst derived from water hyacinth for glucose isomerization

Water hyacinth is a major aquatic plant in ecological restoration which propagates rapidly, whereas its biomass waste lacks value-added utilization routes. To address this problem, we put forth an innovative two-step carbonization strategy to convert water hyacinth to catalyst for isomerization of glucose to fructose. Through combining the hydrothermal carbonization and pyrolysis, catalyst morphology including its carbon substrate and calcium salts was successfully engineered. The prepared hydrochar-based catalyst presented an outstanding catalytic performance, the optimal of which could obtain 31% fructose yield with 89% selectivity at 120 °C for 45 min in water and maintain the reactivity for at least three runs. The catalytic reactivity was derived from the crystallization of endogenous alkaline earth calcium in water hyacinth, which was comparable to catalysts doped with expensive metals. Besides, the equipment and energy requirements for preparation were quite low-demanding (calcined only at 400 °C for 1 h). This study not only pioneers a sustainable way to upcycle aquatic biomass, but also invents a low-cost and efficient catalyst for biorefinery through the production of engineered carbon.

Co-hydrothermal carbonization of sewage sludge and model compounds of food waste: Influence of mutual interaction on nitrogen transformation

This study reports the transformation behavior of nitrogen during the co-hydrothermal carbonization of sewage sludge and model compounds (microcrystalline cellulose, starch, lignin, and xylan) of food waste at 220 °C, with a focus on the reaction routes between starch/xylan and NH₄⁺. Most of the nitrogen in the raw sludge was transformed into organic-N (44.6%) and NH₄⁺ (23.3%) in the aqueous product, and only 20.3% of nitrogen was retained in the hydrochar. The added model compounds could react with organic-N (i.e., amino acids and amines) and NH₄⁺ in aqueous products through Maillard and Mannich reactions, generating heterocyclic-N (especially pyrrole-N) which further polymerizes to form nitrogen-containing polyaromatic hydrochar. This leads to an increase in the retention rate of nitrogen to 36.8-50.9%, especially upon the addition of starch and xylan. During the hydrothermal carbonization of starch/xylan in the NH₄⁺ solution, the polymers are first hydrolyzed into monomers, followed by their further reaction with NH₄⁺ to generate pyrrole-N and pyridine-N in aqueous products (especially xylan), and the pyrrole-N can then polymerize with aromatic clusters to form hydrochar-N. The results show that the model compounds of food waste substantially affect the nitrogen transformation pathways during hydrothermal carbonization, mainly because of the structures of their monomers. These findings can guide the production of sludge-based hydrochar with the targeted regulation of nitrogen content and species.

Improving nutrients removal and energy recovery from wastes using hydrochar

Hydrothermal carbonization (HTC) is an eco-friendly, flexible and efficient way to valorise wet solid wastes, producing a carbon-rich material named as hydrochar. Considerable efforts have been devoted to studying the feasibility of using hydrochar in waste management to achieve the goal of circular economy. However, a comprehensive evaluation of the impacts of hydrochar on energy recovery from anaerobic digestion (AD), nutrient reclamation, and wastewater treatment is currently lacking. To understand the influence of hydrochar type on its application, this review will firstly introduce the mechanisms and biomass treatment for hydrochar preparation. Most recent studies regarding the improvement of methane (CH₄) and volatile fatty acids (VFAs) production after dosing hydrochar in anaerobic digesters are quantitatively summarized and deeply discussed. The potential of using various hydrochar as slow-fertilizer to support the growth of plants are analysed by providing quantitative data. The usage of hydrochar in remediating pollutants from wastewater as effective adsorbent is also evaluated. Based on the review, we also address the challenges and demonstrate the opportunities for the future application of hydrochar in waste management. Conclusively, this review will not only provide a systematic understanding of the up-to-date developments of improving the nutrients removal and energy recovery from wastes by using hydrochar but also several new directions for the application of hydrochar in the future.

Nitrogen-Containing Hydrochar: The Influence of Nitrogen-Containing Compounds on the Hydrochar Formation

Hydrothermal carbonization (HTC) of fructose and urea containing solutions was conducted at 180 °C to study the influence of nitrogen-containing compounds on conversion and product properties. The concentration of fructose was fixed, while the concentration of urea was gradually increased to study its influence on the formation of nitrogen-containing hydrochar (N-HC). The degradation of urea has an important influence on the HTC of fructose. The Maillard reaction (MR) promotes the formation of N-HC in acidic conditions. However, in alkaline conditions, MR promotes the formation of bio-oil at the expense of N-HC. Alkaline conditions reduce N-HC yield by catalyzing fragmentation reactions of fructose and by promoting the isomerization of fructose to glucose. The results showed that adjusting the concentration of nitrogen-containing compounds or the pH value of the reaction environment is important to force the reaction toward the formation of N-HC or N-bio-oil.