Acrylamide-itaconic acid superabsorbent polymers and superabsorbent polymer/mica nanocomposites

Preparation and modification of polymer microspheres, application in wastewater treatment: A review

The removal of various pollutants from water is necessary due to the increasing requirements for the removal of various pollutants from wastewater and the quality of drinking water. Polymer microspheres are regarded as exemplary adsorbent materials due to their high adsorption efficiency, excellent adsorption performance, and ease of handling. Herein, the advantages and disadvantages of different preparation methods, modifications, applications and the current research status of polymer microspheres are summarized at large. Furthermore, the enhanced performance of modified composite microspheres is emphasized, including adsorption efficiency, thermal stability, and significant improvements in physical and chemical properties. Subsequently, the current applications and potential of polymeric microspheres for wastewater treatment, including the removal of inorganic and organic pollutants, heavy metal ions, and other contaminants are summarized. Finally, future research directions for polymer microspheres are proposed, outlining the challenges and solutions associated with the application of polymer microspheres in wastewater treatment.

Effects of Nanofillers Based on Cetyltrimethylammonium-Modified Clays in a Polypropylene Nanocomposite

Nanocomposites of hydrophobic organo-clay/polypropylene (organo-clay/PP) were efficiently developed through a solution-blending technique. For this, we utilized various smectite clays as host agents; namely, Na-montmorillonite (Mt, ~1000 nm), Na-fluorine mica (Mica, ~1500 nm), and Na-hectorite (Ht, ~60 nm) with varied sizes, layer charges, and aspect ratios. Such clays were functionalized with cetyltrimethylammonium (CTA) bromide via an intercalation technique to obtain hydrophobic organic clays. The as-made clay particles were further mixed with a PP/xylene solution; the latter was removed to obtain the final product of the CTA-clay/PP nanocomposite. An X-ray diffraction (XRD) analysis confirmed that there were no characteristic (001) diffraction peaks for CTA-Mica in the PP nanocomposites containing CTA-Mica, assuring the fact that the Mica layers could be completely exfoliated and thereby homogenously composited within the PP. On the other hand, the CTA-Mt and CTA-Ht incorporated composites had broader (001) peaks, which might have been due to the partial exfoliation of CTA-Mt and CTA-Ht in the composites. Among the three CTA-clay/PP nanocomposites, the CTA-Mica nanohybrid showed an enhanced thermal stability by ~42 °C compared to the intact host polymer matrix. We also noted that when the CTA-Mica content was ~9 mass % in the nanocomposites, the Young’s modulus was drastically maximized to 69%. Our preliminary results therefore validated that out of the three tested clay-PP nanocomposites, the CTA-Mica nanofiller served as the best one to improve both the thermal and mechanical properties of the PP nanocomposites.

Novel Micronized Mica Modified Casein–Aluminum Hydroxide as Fire Retardant Coatings for Wood Products

Sustainable coating solutions that function as a fire retardant for wood are still a challenging topic for the academic and industrial sectors. In this study, composite coatings of casein protein mixed with mica and aluminum trihydroxide (ATH) were tested as fire retardants for wood and plywood; coating degradation and fire retardancy performance were assessed with a cone calorimeter, and a thermogravimeter was used for the thermal stability measurement. The results indicated that casein–mica composites were beneficial as coatings. The heat release rate (HRR) and the total heat released (THR) of the sample coated with casein–mica composite were reduced by 55% and 37%, respectively; the time to ignition was increased by 27% compared to the untreated sample. However, the TTI of the sample coated with the casein–mica–ATH composite was increased by 156%; the PHR and THR were reduced by 31% and 28%, respectively. This is attributed to the yielded insulating surface layer, active catalytic sites, and the crosslink from mica and endothermic decomposition of ATH and casein producing different fragments which create multiple modes of action, leading to significant roles in suppressing fire spread. The multiple modes of action involved in the prepared composites are presented in detail. Coating wear resistance was investigated using a Taber Abrader, and adhesion interaction between wood and a coated composite were investigated by applying a pull-off test. While the addition of the three filler types to casein caused a decrease in the pull-off adhesion strength by up to 38%, their abrasion resistance was greatly increased by as much as 80%.

Superabsorbent polymers: A state-of-art review on their classification, synthesis, physicochemical properties, and applications

Superabsorbent polymers (SAP) and modified natural polymer hydrogels are widely and increasingly used in agriculture, health care textiles, effluent treatment, drug delivery, tissue engineering, civil concrete structure, etc. However, not many comprehensive reviews are available on this class of novel polymers. A review covering all the viable applications of SAP will be highly useful for researchers, industry persons, and medical, healthcare, and agricultural purposes. Hence, an attempt has been made to review SAPs with reference to their classifications, synthesis, modification by crosslinking, and physicochemical characterization such as morphology, swellability, thermal and mechanical properties, lifetime prediction, thermodynamics of swelling, absorption, release and transport kinetics, quantification of hydrophilic groups, etc. Besides, the possible methods of fine-tuning their structures for improving their absorption capacity, fast absorption kinetics, mechanical strength, controlled release features, etc. were also addressed to widen their uses. This review has also highlighted the biodegradability, commercial viability and market potential of SAPs, SAP composites, the feasibility of using biomass as raw materials for SAP production, etc. The challenges and future prospects of SAP, their safety, and environmental issues are also discussed.

Design and molecular dynamics of multifunctional sulfonated poly(dimethylaminoethyl methacrylate)/mica hybrid cryogels through freezing-induced gelation

This article addresses various strategies that have been explored to design sulfonated poly(dimethylaminoethyl methacrylate)/mica hybrid-gels with optimized network parameters and mechanical/swelling properties. A series of hybrid cryogels and hydrogels containing amino and sulfonic acid groups were prepared from N,N-dimethylaminoethyl methacrylate (DMAEMA) and 2-acrylamido-2-methyl-1-propane sulfonic acid in the presence of inorganic additive mica via a cryogelation process and conventional in situ copolymerization. Cryogelation was used to fine-tune the mechanical properties of the PDMAEMA-based hybrid gels. The effects of pH, temperature and mica content on the network parameters, mechanical properties and swelling behavior were discussed. X-ray diffractometry and Fourier transform infrared spectroscopy confirmed that mica particles had participated in (cryo)polymerization, and the thermal stability and surface morphologies were improved by the addition of mica. The profile of water loss, decomposition of amine groups and breakdown of PDMAEMA chains of the resulting hybrid gels were determined by thermogravimetric analysis. A critical mica concentration was found for the hybrid hydrogels where the degree of swelling attains a maximum value. Below 0.50% (w/v) of mica, the ionic nature of mica dominates its crosslinker effect. The hybrid cryogels were tough and able to recover at room temperature after compression testing. The prepared hybrid-gels showed an enhanced swelling response and on-off switching swelling characteristics in water and in aqueous NaCl solutions. The parameters of equilibrium swelling, the initial swelling rate, the diffusional exponent, and the diffusion coefficient were evaluated and the swelling kinetics of the hybrid hydrogels and cryogels in water followed the pseudo second order model. All the prepared hybrid hydrogel and cryogel materials with tunable mechanical stability and elasticity can be excellent candidates for designing smart materials.

Biomass-Derived Production of Itaconic Acid as a Building Block in Specialty Polymers

Biomass, the only source of renewable organic carbon on Earth, offers an efficient substrate for bio-based organic acid production as an alternative to the leading petrochemical industry based on non-renewable resources. Itaconic acid (IA) is one of the most important organic acids that can be obtained from lignocellulose biomass. IA, a 5-C dicarboxylic acid, is a promising platform chemical with extensive applications; therefore, it is included in the top 12 building block chemicals by the US Department of Energy. Biotechnologically, IA production can take place through fermentation with fungi like Aspergillus terreus and Ustilago maydis strains or with metabolically engineered bacteria like Escherichia coli and Corynebacterium glutamicum. Bio-based IA represents a feasible substitute for petrochemically produced acrylic acid, paints, varnishes, biodegradable polymers, and other different organic compounds. IA and its derivatives, due to their trifunctional structure, support the synthesis of a wide range of innovative polymers through crosslinking, with applications in special hydrogels for water decontamination, targeted drug delivery (especially in cancer treatment), smart nanohydrogels in food applications, coatings, and elastomers. The present review summarizes the latest research regarding major IA production pathways, metabolic engineering procedures, and the synthesis and applications of novel polymeric materials.

Synthesis, characterization and swelling properties of guar gum-g-poly(sodium acrylate-co-styrene)/muscovite superabsorbent composites

A series of novel guar gum-g-poly(sodium acrylate-co-styrene)/muscovite (GG-g-P(NaA-co-St)/MVT) superabsorbent composites were prepared by free-radical grafting copolymerization of natural guar gum (GG), partially neutralized acrylic acid (NaA), styrene (St) and muscovite (MVT) using ammonium persulfate (APS) as the initiator and N,N-methylene-bis-acrylamide (MBA) as the crosslinker. Optical absorption spectra confirmed that NaA and St had been grafted onto the GG main chain and MVT participated in the polymerization reaction. The simultaneous introduction of St and MVT into the GG-g-PNaA matrix could clearly improve the surface morphologies of the composites, and MVT led to better dispersion in the polymeric matrix without agglomeration, as revealed by electron microscopy. The effects of St and MVT on the water absorption and swelling behavior in various saline solutions, aqueous solutions of hydrophilic organic solvents and surfactant solutions were investigated. Results indicated that the swelling rate and capabilities of the composites were markedly enhanced by the incorporation of the hydrophobic monomer St and inorganic MVT clay mineral. The superabsorbent composite showed a clearer deswelling characteristic in solutions of multivalent saline, acetone and ethanol, and cationic surfactant than that in the solutions of multivalent saline, methanol and anionic surfactant.