Water-Tree Resistability of UV-XLPE from Hydrophilicity of Auxiliary Crosslinkers

The water-resistant characteristics of ultraviolet crosslinked polyethylene (UV-XLPE) are investigated specially for the dependence on the hydrophilicities of auxiliary crosslinkers, which is significant to develop high-voltage insulating cable materials. As auxiliary crosslinking agents of polyethylene, triallyl isocyanurate (TAIC), trimethylolpropane trimethacrylate (TMPTMA), and N,N′-m-phenylenedimaleimide (HAV2) are individually adopted to prepared XLPE materials with the UV-initiation crosslinking technique, for the study of water-tree resistance through the accelerating aging experiments with water blade electrode. The stress–strain characteristics and dynamic viscoelastic properties of UV-XLPE are tested by the electronic tension machine and dynamic thermomechanical analyzer. Monte Carlo molecular simulation is used to calculate the interaction parameters and mixing energy of crosslinker/water binary systems to analyze the compatibility between water and crosslinker molecules. Water-tree experiments verify that XLPE-TAIC represents the highest ability to inhibit the growth of water-trees, while XLPE-HAV2 shows the lowest resistance to water-trees. The stress–strain and viscoelastic properties show that the concentration of molecular chains connecting the adjacent lamellae in amorphous phase of XLPE-HAV2 is significantly higher than that of XLPE-TAIC and XLPE-TMPTMA. The molecular simulation results demonstrate that TAIC/water and TMPTMA/water binary systems possess a higher hydrophilicity than that of HAV2/water, as manifested by their lower interaction parameters and mixing free energies. The auxiliary crosslinkers can not only increase the molecular density of amorphous polyethylene between lamellae to inhibit water-tree growth, but also prevent water molecules at insulation defects from agglomerating into micro-water beads by increasing the hydrophilicity of auxiliary crosslinkers, which will evidently reduce the damage of micro-water beads on the amorphous phase in UV-XLPE. The better compatibility of TAIC and water molecules is the dominant reason accounting for the excellent water resistance of XLPE-TAIC.

UV-Initiated Crosslinking Reaction Mechanism and Electrical Breakdown Performance of Crosslinked Polyethylene

The ultraviolet (UV) irradiation crosslinking reactions of polyethylene and the electronic properties of photo-initiators and reaction products are theoretically investigated by the first-principles calculations. The crosslinked polyethylene (XLPE) materials are prepared in experiments that employ the UV-initiated crosslinking technique with different photon-initiation systems. Infrared spectrum and the alternating current dielectric breakdown strength of UV-initiated XLPE are tested to explore the effect of reaction products on the breakdown characteristics in combination with the electron structure calculations. The theoretical calculations indicate that the 4-hydroxybenzophenone laurate, which is compatible with polyethylene, can effectively initiate crosslinking reactions of polyethylene molecules under UV photon excitation and will produce reaction by-products from carbonyl radicals; as a macromolecular auxiliary crosslinker, the monomer or homopolymer of dioleyl-2,2',4,4'-tetraallyl isocyanurate can form chemical connections with multiple polyethylene molecules acting as a crosslinking node in a photon-initiated reaction process. The carbonyl, hydroxyl, or ester groups of reaction by-products are capable of capturing hot electrons to prevent polyethylene molecules from impact ionization, and thus will increase the breakdown electric field. The macromolecular auxiliary crosslinker and the macromolecular photon initiator as well as its reaction by-product can convert the energy of their captured high-energy electrons into heat, which can act as a voltage stabilizer. The molecule characterization of infrared spectra demonstrates that the characteristic absorption peaks of the carbonyl in the macromolecular photon initiator and the allyl in the macromolecular auxiliary crosslinking agent are gradually decreasing in intensity as the crosslinking reaction proceeds, which is consistent with the conclusion from theoretical calculations. Compared with the small molecular photon-initiation system generally used in the photon-initiated crosslinking process, the higher dielectric breakdown field of XLPE being prepared by utilizing a macromolecular photon-initiation system is in good agreement with the calculation results of electronic affinity and ionization potential. The consistent results of the experiments and first-principles calculations elucidate the fundamental mechanism of the UV-initiation crosslinking technique and suggest a prospective routine to improve the insulation strength for developing high-voltage XLPE insulating materials.

Synthesis and Properties of a Novel Intumescent Flame Retardant and its Application in LLDPE

In this study, a novel phosphorus-containing flame retardant (IFR) of spirocyclic pentaerythritol diphosphonate dinitroguanidine (SPDD) was successfully synthesized, which was characterized by 1H NMR, 31P NMR and FTIR spectra. At the same time, the SPDD was used in LLDPE to prepare flame-retardant materials whose flammability and thermal behavior were studied by thermogravimetric analysis (TGA), limiting oxygen index (LOI) and scanning electron microscopy (SEM). The TGA data showed that SPDD could effectively enhance the thermal stability and char residue of LLDPE/IFR composite. And with the increase of SPDD, the LOI value of LLDPE/IFR increases obviously. When SPDD reached 30 wt%, the LOI value of LLDPE/IFR reaches 31 %. The SEM also shows the surface of intumescent chars of LLDPE/IFR (30 %) has many sphere-like swollen bubbles.