1
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Xia X, Zhang X, Xie D, Huang Y, Li Y, Yang M. Influence of Diameter on the Templated Crystallization of Polyethylene/Carbon Material Fiber Composites under Intense Shear Flow. ACS OMEGA 2019; 4:1060-1067. [PMID: 31459382 PMCID: PMC6648897 DOI: 10.1021/acsomega.8b03104] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/07/2018] [Accepted: 12/25/2018] [Indexed: 06/10/2023]
Abstract
In this study, carbon fibers (CFs) and carbon nanofibers (CNFs) were introduced into polyethylene (PE) and intensive shear flow was imposed on the melt during the melt second flow caused by gas penetrating the melt during the gas-assisted injection molding (GAIM). The effect of fiber diameter on crystalline morphologies of obtained composites was deeply studied. The results revealed the fact that no matter whether CFs or CNFs were introduced into the PE matrix or not, the orientation degree of PE lamellae would increase during the melt second flow. Hybrid shish-kebab structures were difficult to be formed in GAIM CF/PE composites and only a few oriented PE lamellae overgrew on the local surface of CFs. However for GAIM CNF/PE composites, the formation of hybrid shish-kebab structures was clearly observed in the entire thickness. The structural diversity was mainly ascribed to the difference of CF diameter, showing obvious size-dependent effect.
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Affiliation(s)
- Xiaochao Xia
- School
of Materials Science and Engineering, and Chongqing Key Laboratory
of Mold Technology, Chongqing University
of Technology, Chongqing 400054, China
| | - Xi Zhang
- Graduate
School of Advanced Science and Technology, Japan Advanced Institute of Science and Technology, 1-1 Asahidai, Nomi, Ishikawa 923-1292, Japan
| | - Dandan Xie
- College
of Polymer Science & Engineering, and the State Key Laboratory
of Polymer Materials Engineering, Sichuan
University, Chengdu 610065, Sichuan, PR China
| | - Yanhao Huang
- College
of Polymer Science & Engineering, and the State Key Laboratory
of Polymer Materials Engineering, Sichuan
University, Chengdu 610065, Sichuan, PR China
| | - Youbing Li
- School
of Materials Science and Engineering, and Chongqing Key Laboratory
of Mold Technology, Chongqing University
of Technology, Chongqing 400054, China
| | - Mingbo Yang
- College
of Polymer Science & Engineering, and the State Key Laboratory
of Polymer Materials Engineering, Sichuan
University, Chengdu 610065, Sichuan, PR China
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2
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Yang B, Ding MY, Hu L, Li GJ, Miao JB, Gao X, Li XB, Zhang B, Su LF, Chen P, Qian JS. Melt Crystallization Behavior of Injection-Molded High-Density Polyethylene Based Upon a Solidification Kinetic Analysis. J MACROMOL SCI B 2019. [DOI: 10.1080/00222348.2018.1476429] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/16/2022]
Affiliation(s)
- Bin Yang
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Meng-Ya Ding
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Lei Hu
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Gui-Jing Li
- bSchool of Materials Science & Engineering, Zhejiang University, Hangzhou, P.R. China
| | - Ji-Bin Miao
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Xuan Gao
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Xiao-Bao Li
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Bin Zhang
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Li-Fen Su
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Peng Chen
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
| | - Jia-Sheng Qian
- aCollege of Chemistry & Chemical Engineering, Anhui Provincial Laboratory of High-Performance Rubber & Products, and Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province, Anhui University, Hefei, Anhui, China
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3
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Yang B, Ding M, Shi Y, Hu L, Xia R, Miao JB, Cao M, Qian JS, Chen P, Zhang YC, Fu EF. Temperature and shear rate distributions of gas-assisted injection molded (GAIM) polypropylene and the application in forecast of cooling time. J Appl Polym Sci 2018. [DOI: 10.1002/app.47390] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Bin Yang
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Mengya Ding
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - You Shi
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering; Sichuan University; Chengdu 610065 Sichuan China
| | - Lei Hu
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Ru Xia
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Ji-Bin Miao
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Ming Cao
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Jia-Sheng Qian
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Peng Chen
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - Yu-Chuan Zhang
- College of Chemistry and Chemical Engineering, Key Laboratory of Environment-Friendly Polymeric Materials of Anhui Province; Anhui University; Hefei 230601 Anhui China
| | - En-Fa Fu
- School of Chemical Engineering; Nanjing University of Science and Technology; Nanjing 210094 Jiangsu China
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4
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Xie DD, Xia XC, Huang YH, Chen R, Xie BH, Yang MB. The massive formation of hybrid shish-kebab structures in HDPE/PA6 microfibril blend subjected to melt second flow. J Appl Polym Sci 2017. [DOI: 10.1002/app.45274] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Dan-Dan Xie
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
| | - Xiao-Chao Xia
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
| | - Yan-Hao Huang
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
| | - Rui Chen
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
| | - Bang-Hu Xie
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
| | - Ming-Bo Yang
- College of Polymer Science & Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu Sichuan 610065 People's Republic of China
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5
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Hierarchical crystalline structures induced by temperature profile in HDPE bars during melt penetration process. CHINESE JOURNAL OF POLYMER SCIENCE 2016. [DOI: 10.1007/s10118-017-1880-2] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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6
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Zhu CX, Zhang RY, Huang YH, Yang W, Liu ZY, Feng JM, Yang MB. Hierarchical crystalline structures induced by temperature profile in HDPE bars during melt penetration process. CHINESE JOURNAL OF POLYMER SCIENCE 2016. [DOI: 10.1007/s10118-017-1780-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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7
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Zhang QP, Xia XC, He S, Feng JM, Yang MB, Li YT, Zhou YL. Description of second flow field via the deformation of polystyrene phase in high-density polyethylene matrix. J Appl Polym Sci 2016. [DOI: 10.1002/app.43374] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Quan-Ping Zhang
- State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials; Southwest University of Science and Technology; Mianyang 621010 People's Republic of China
| | - Xiao-Chao Xia
- College of Polymer Science and Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Shan He
- College of Polymer Science and Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Jian-Min Feng
- College of Polymer Science and Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Ming-Bo Yang
- College of Polymer Science and Engineering; State Key Laboratory of Polymer Materials Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Yin-Tao Li
- State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials; Southwest University of Science and Technology; Mianyang 621010 People's Republic of China
| | - Yuan-Lin Zhou
- State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials; Southwest University of Science and Technology; Mianyang 621010 People's Republic of China
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8
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Zhang RY, Yang W, Zhang QP, Xia XC, Zhu CX, He S, Huang YH, Liu ZY, Yang MB. Hierarchical crystalline morphologies induced by a distinctly different melt penetrating process. RSC Adv 2015. [DOI: 10.1039/c5ra18885g] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
It is the first time that hierarchically crystalline morphologies induced by melt penetration of the melt with different interactions.
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Affiliation(s)
- Rui-Yan Zhang
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Wei Yang
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Quan-Ping Zhang
- State Key Laboratory Cultivation Base for Nonmetal Composites and Functional Materials
- Southwest University of Science and Technology
- Mianyang 621010
- P. R. China
| | - Xiao-Chao Xia
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Chun-Xia Zhu
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Shan He
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Yan-Hao Huang
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Zheng-Ying Liu
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
| | - Ming-Bo Yang
- College of Polymer Science & Engineering
- The State Key Laboratory of Polymer Materials Engineering
- Sichuan University
- Chengdu 610065
- P. R. China
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9
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Wang Z, Zheng G, Wang B, Dai K, Guo JZ, Liu C, Shen C. Suppressing the skin–core structure in injection-molded HDPE parts via the combination of pre-shear and UHMWPE. RSC Adv 2015. [DOI: 10.1039/c5ra15018c] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Skin–core structure of a injection-molded high density polyethylene (HDPE) part is largely relieved due to the synergetic effects of pre-shear and UHMWPE, leading to a remarkable increase of tensile strength.
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Affiliation(s)
- Zhen Wang
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
| | - Guoqiang Zheng
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
| | - Bo Wang
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
| | - Kun Dai
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
| | - John Zhanhu Guo
- Integrated Composites Laboratory (ICL)
- Department of Chemical & Biomolecular Engineering
- University of Tennessee
- Knoxville
- USA
| | - Chuntai Liu
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
| | - Changyu Shen
- College of Materials Science and Engineering
- The Key Laboratory of Material Processing and Mold of Ministry of Education
- Zhengzhou University
- Zhengzhou 450001
- People's Republic of China
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10
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Zhang RY, Yang W, Wu JJ, Feng J, Feng JM, Xie BH, Yang MB. Hierarchically oriented crystalline structures of HDPE induced by strong second melt penetration. RSC Adv 2014. [DOI: 10.1039/c4ra03404j] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
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11
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Feng J, Wang L, Zhang RY, Wu JJ, Wang CY, Yang MB, Fu XR. Formation of double skin-core orientated structure in injection-molded Polyethylene parts: Effects of ultra-high molecular weight Polyethylene and temperature field. JOURNAL OF POLYMER RESEARCH 2014. [DOI: 10.1007/s10965-014-0432-5] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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12
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Zhang Q, Wang L, Xia X, Feng J, Fu X, Yang M. Tailoring the crystalline morphologies and mechanical properties of high-density polyethylene parts by a change in the fluid flow pattern under gas-assisted injection molding. J Appl Polym Sci 2014. [DOI: 10.1002/app.40349] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Quanping Zhang
- State Key Laboratory of Polymer Materials Engineering; College of Polymer Science and Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Long Wang
- State Key Laboratory of Polymer Materials Engineering; College of Polymer Science and Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Xiaochao Xia
- State Key Laboratory of Polymer Materials Engineering; College of Polymer Science and Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Jianmin Feng
- State Key Laboratory of Polymer Materials Engineering; College of Polymer Science and Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Xiaorong Fu
- College of Chemical Engineering, Sichuan University; Chengdu 610065 People's Republic of China
| | - Mingbo Yang
- State Key Laboratory of Polymer Materials Engineering; College of Polymer Science and Engineering, Sichuan University; Chengdu 610065 People's Republic of China
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13
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Wang L, Yang MB. Influence of high molecular weight component on the hierarchical crystalline structures of injection-molded bars of polyethylene. POLYM INT 2013. [DOI: 10.1002/pi.4659] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Long Wang
- College of Polymer Science and Engineering and the State Key Laboratory of Polymer Materials Engineering; Sichuan University; Chengdu 610065 Peoples' Republic of China
| | - Ming-Bo Yang
- College of Polymer Science and Engineering and the State Key Laboratory of Polymer Materials Engineering; Sichuan University; Chengdu 610065 Peoples' Republic of China
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