Sustainable washing‐free printing of disperse dyes on polyester fabrics enabled by crosslinked fluorosilicone modified polyacrylate binders

Organofluorosilicon Modified Polyacrylate with the Unidirectional Migration Promotion of Disperse Dyes toward Polyester Fabric for Wash-Free Digital Inkjet Dyeing

The printing and dyeing industry is currently accelerating toward a direction of high efficiency, energy conservation, environmental protection, and integration with digitalization. Disperse dye wash-free digital inkjet dyeing is a revolutionary breakthrough for cleaning and coloring polyester fabric. Based on the solubility parameters and the hot-melt dyeing characteristics of disperse dyes, soft, hard, and functional monomers of acrylate were used as the main body. Moreover, single-vinyl fluorinated polysiloxane and divinyl polysiloxane with low solubility parameters were used as modified monomers. A modified polyacrylate (PFSMA) adhesive containing silicon in the main chain and fluorine silicon in the side chain was prepared via miniemulsion polymerization. Using disperse digital inkjet dyeing of polyester fabric without washing can realize energy saving, emission reduction, and carbon reduction. Results showed that the optimum preparation conditions of PFSMA were as follows: DVFS molecular weight of 957 g/mol and DVFS content of 2.5 wt %. Compared with that of polyacrylate (PA), the glass-transition temperature of PFSMA film decreased, and its water resistance, toughness, and adhesion enhanced. When the PFSMA content in the wash-free disperse red ink was 8 wt %, the color yields of the front and back of the PFSMA jet-dyed polyester fabric were 18.86 and 13.28, respectively. Moreover, the color yield of the front of PFSMA jet-dyed polyester fabric was 39.9% higher than that of the pure liquid disperse red jet-dyed fabric. The simulated fixation rate was 87.9%, approximately 2.9 times higher than that of the PA wash-free jet-dyed fabric. The color fastness to dry rubbing reached level 4 and the color fastness to wet rubbing reached level 3-4, which was one level higher than that of pure liquid disperse red jet-dyed fabrics. The color fastness to soaping reached grade 5 and the color fastness to heat compression reached grades 4-5 and above. The fabric was a little firmer but smoother. The color properties, color fastness, and hand feeling of the PFSMA wash-free jet-dyed polyester fabric exceeded the levels of commercially available adhesives.

Study on the quality and inkjet printing effect of the prepared washing-free disperse dye ink

With the rapid development of digital inkjet printing, it will inevitably lead to the uneven quality of inkjet printing ink products on the market. Therefore, making a more comprehensive and accurate quality evaluation of digital printing ink is particularly important. In this study, a short process and environment-friendly washing-free disperse dye ink was prepared based on the research on ink quality. The quality of printing ink is closely related to its physical properties, printing ink stability, inkjet performance, and inkjet printing effect. The microdistribution state of water for washing-free disperse dye ink was analyzed by LF-NMR, and the influence of the microstate of water on the macro physical properties of the ink was clarified. The physical properties (particle size, pH value, surface tension, viscosity, rheological properties, etc.) of the washing-free disperse dye ink were systematically tested and analyzed. At the same time, the stability (weatherability, the temperature sensitivity of viscosity, and shear stability) and inkjet performance (drive waveform A, B, and C) of washing-free disperse dye ink were systematically investigated. Finally, the inkjet printing effect of washing-free disperse dye ink was evaluated. This study systematically examined the quality and printing effect of the prepared washing-free disperse dye ink and provided quality evaluation reference for the development of high-quality washing-free disperse dye ink.

Synthesis of High-Performance Aqueous Fluorescent Nanodispersions for Textile Printing-A Study of Influence of Moles Ratio on Fastness Properties

Aqueous fluorescent dispersions containing dyed acrylic-based copolymer nanoparticles possess significant credentials concerning green technology as compared to those prepared with the conventional vinyl-based monomers in textile and garment sectors; however, their essential textile fastness properties are yet to achieve. In the present work, a series of acrylic nanodispersions were synthesized by varying the moles ratio of benzyl methacrylate (BZMA), methyl methacrylate (MMA), and 2-hydroxypropyl methacrylate (HPMA) monomers. This was done to study their effect on dye aggregation and dyed polymer particles agglomeration. FT-IR spectral analysis showed the formation of polymer structures, while Malvern Analyzer, Transmission Electron Microscopy, and Scanning Electron Microscopy analysis suggested that the particles are spherical in shape and their size is less than 200 nm. The obtained nanodispersions were later applied on cotton fabrics for the evaluation of wash fastness and colour migration. Premier color scan spectrophotometer and zeta potential measurement studies suggested that colour migration of printed cotton fabrics increased with an increasing agglomeration of particles and it was also observed to increase with the moles ratio of MMA and zeta potentials.